Need help with balsa tower design

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SUMMARY

The forum discussion centers on designing an efficient balsa tower for a competition, with specific requirements for dimensions and materials. Participants emphasize the importance of using 1/8x1/8 balsa wood, with a maximum of 16 linear feet, and the allowance of single lamination and lap joints. Key design suggestions include exploring triangular and hyperboloid shapes for strength, while also considering the structural integrity of various joint configurations. The goal is to create a lightweight yet robust structure capable of supporting significant weight, with some competitors achieving up to 500 lbs.

PREREQUISITES
  • Understanding of balsa wood properties and limitations
  • Knowledge of structural engineering principles, particularly in lightweight design
  • Familiarity with joint types, specifically lap joints and lamination techniques
  • Basic skills in sketching and modeling structural designs
NEXT STEPS
  • Research advanced lamination techniques for balsa wood structures
  • Explore the design principles of hyperboloid structures for enhanced strength
  • Investigate the impact of different joint configurations on structural integrity
  • Learn about weight distribution and load-bearing strategies in tower designs
USEFUL FOR

This discussion is beneficial for engineering students, hobbyists in model building, and competitors in structural design competitions, particularly those focused on optimizing lightweight materials for strength and efficiency.

curiousgoose
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Thread moved from the technical forums to the schoolwork forums
Hello everybody, I am competing to make the most efficient (Has to hold the most while being light) balsa tower for a competition. I am looking for help in deciding on some designs and it will be very appreciated. Some extra notes:

- have seen people hold 500 lbs with this competition prompt
- I’m trying to go to nationals as my parents finally let me and I don’t want to waste their money
- I don’t have much access to wood and not currently access to a 3d printer for jigs (Don't let this take away from the best design as I will find a way to build it).
-

Here are the specifications for this competition:
-2 TOWERS
Length: 1-1.5”
Width: 1-1.5”
-Height: 7-8”
-The architrave/test block will sit on top of these two towers, being 10” long, 2” wide and ¾”
4FgyM4yn_IrQFNgw8tiRA?key=p5RxbWk9bhW-XW6QdEkFliyQ.png
thick.

-1/8x1/8 balsa wood must be used (Max 16 linear feet)
-Single lamination is permitted with two pieces of balsa (Im wondering if I should use this on the verticals)
-Lap joints are allowed
-gussets are not allowed
9yBJ13eLCrwWcMN3uE8sQ?key=p5RxbWk9bhW-XW6QdEkFliyQ.png





I have developed some designs and am looking for feedback on them. Which do you think I should use for testing? I am open to harsh critiques. For most of the designs, I would probably use lap joints. I think I would also use a taper and 2 sections to save wood, how do you feel about this? The bottom designs are from a top view, I came up with some cool designs that I think could be strong, such as the upside-down y, but I'm not sure how I would build it if someone could help me with that (The angels wouldn't line up how would I put a rectangular stick in 3 directions of the middle one).

I also think a triangle could be strong, but I am not sure I would build it.
I could also use lamination in the triangle.
Are there any other designs that you think could be stronger? Please help me out if you have the time! Do you think some creative designs like a + shape could outperform a basic square?

Thankyou so much and merry Christmas, I will work hard and use all recommendations.

(Also each tower needs to be 8 feet of wood or shorter since we need 2)
e_WrQ0o77kFIJv-Ji8wBw?key=p5RxbWk9bhW-XW6QdEkFliyQ.png
 
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Welcome to PF.
curiousgoose said:
Length: 1-1.5”
Width: 1-1.5”
-Height: 7-8”
How are the length and width measured?
Does the tower have to be rectangular in all dimensions?
What stops the test rig from rotating?

Can the tower be spindle-shaped, with a small flat area at each end? It would want to bulge out more in the middle.

Can the tower be a hyperboloid, made from straight lines, with a circular base and circular crown. That way, given solid end rings, it all holds together against itself.
https://en.wikipedia.org/wiki/Hyperboloid_structure

You must allocate the available limited resource to where it is most needed.
 
:welcome:
This question has come up a few times. Enter balsa tower in the SEARCH at the top of this page.

Cheers,
Tom
 
Welcome, @curiousgoose !

Observe the structure that the below pictures show.

The purpose of that temporary structural device is to support the weight of a 8-inch thick concrete while being poured to form one of the floor's slab of a multistory hotel.
Therefore is basically compressed by weight between two horizontal surfaces.

We can then discuss the function of the different elements of that armature.

59B74ACD-366F-453C-AB48-612927D6FE88.jpeg



CA2B295E-BF5D-4236-A0EC-9EF88896855D.jpeg
 

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