Overall heat transfer coefficient for free convection exchanger

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SUMMARY

The discussion focuses on designing a heat exchanger for a stratified hot water tank, emphasizing the calculation of the overall heat transfer coefficient (U0) for free convection scenarios. The user seeks to determine the mass flow rate from the hot side, which is influenced by the heat transfer coefficient and temperature differences. A common initial estimate for U0 is 1000 W/(m²K), but the user finds existing solutions confusing and is looking for a relationship between the UA product and inlet/outlet temperatures to facilitate calculations.

PREREQUISITES
  • Understanding of heat exchanger design principles
  • Knowledge of free convection heat transfer
  • Familiarity with the equation Q = mass flow * specific heat capacity * ΔT
  • Basic thermodynamics related to buoyancy and density differences
NEXT STEPS
  • Research methods to calculate overall heat transfer coefficient (U0) in free convection scenarios
  • Explore relationships between UA product and temperature differences in heat exchangers
  • Study the impact of buoyancy on heat transfer rates in stratified systems
  • Investigate existing models or software for heat exchanger design and analysis
USEFUL FOR

Engineers and designers involved in thermal system design, particularly those working with heat exchangers in stratified hot water applications, as well as researchers focused on free convection heat transfer analysis.

Engn_sam
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I am trying to design a heat exchanger for a stratified hot water tank which means that the heat transfer on that side of the exchanger will be totally dependent on free convection. I plan on using a shell and tube set-up but I have no idea on how to calculate the required mass flow rate from the hot side since the mass flow from the cold side is supposed to be governed by free convection. If I could find a way to calculate the overall heat transfer coefficient in that situation, I would be able to calculate the required mass flow rate.
Normally, I would just set the mass flow rate and boundary temperatures (Tin and Tout) and use that to calculate the required heat transfer rate (Q) using
Q = mass flow * specific heat capacity * ΔT​
then use the Q and the boundary temperatures of the other side to calculate the mass flow rate of the other side.
I got lost after realising that the only quantities I can set are the inlet and out let temperatures from the side and the inlet temperature from the hot water source, Since the mass flow of the tank side is solely determined by free convection, I need a way to estimate the product of overall heat transfer coefficient that the temperature difference in the tank can sustain; the temperature difference determines the density differences so I assume it would also determine the buoyancy which determines, in conjunction with the heat capacity, the max heat rate that can be sustained.

thank you
 
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Engn_sam said:
If I could find a way to calculate the overall heat transfer coefficient [U0] in that situation, I would be able to calculate the required mass flow rate.
This is very difficult. With water both inside and outside the tubes, a reasonable first guess for U0 is 1000 W/(m2K).
 
insightful said:
This is very difficult. With water both inside and outside the tubes, a reasonable first guess for U0 is 1000 W/(m2K).
Yh it is, there are already solutions out there but they are all terribly confusing and I was just hoping someone on here would know of some sort of relationship between the UA (U being overall heat transfer coefficient and A being heat transfer area) product to inlet and outlet temperature. That way I can assume the U and solve for the A of the heat exchanger while also using it to get the mass flow of the hot side.
 

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