Power on/off bi-color led circuit?

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Discussion Overview

The discussion revolves around designing a bi-color LED circuit for a robotics project to indicate the status of a safety circuit (open or closed). Participants explore various circuit designs and considerations, including the use of a 24 VDC supply and the constraints of using a single I/O pin for signaling without additional switches.

Discussion Character

  • Technical explanation
  • Debate/contested
  • Conceptual clarification

Main Points Raised

  • One participant suggests a simple circuit where a 24V is applied to the LED cathode, with a resistor in series with the I/O pin, allowing the LED to turn on when the pin goes low.
  • Another participant expresses a desire for a more complex setup where the LED would be green when the circuit is closed and red when open, but admits to confusion regarding a reversed bias transistor circuit.
  • A concern is raised about colorblindness, suggesting that for safety applications, separate LEDs should be used instead of a bi-color LED to ensure visibility for all operators.
  • A proposed circuit design is shared that uses two LEDs, explaining how a high input turns one LED on and a low input turns the other on, while noting potential issues with brightness and voltage drops in bi-color LEDs.
  • One participant mentions the possibility of using a blinking red and a steady green LED for non-safety indications, highlighting a different approach to signaling.
  • Another participant discusses a circuit using a bi-color LED with a zener diode, emphasizing the importance of current sinking capabilities of the I/O pin and cautioning against unsafe composite indicators.
  • A warning is issued regarding compliance with safety codes and regulations, advising against cost-cutting measures in safety-related designs.

Areas of Agreement / Disagreement

Participants express differing views on the best approach to designing the LED circuit, with some advocating for simplicity and others emphasizing safety and visibility considerations. There is no consensus on a single solution, and multiple competing ideas remain present in the discussion.

Contextual Notes

Participants mention various assumptions regarding the electrical characteristics of the I/O pin, such as its current sinking capabilities, and the potential need for adjustments in resistor values due to differences in LED brightness and voltage drops. The discussion also highlights the importance of adhering to safety regulations, which may impose additional design constraints.

SenorMoment
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In a robotics project and need an indicator to show the operator when the safety circuit is open or closed. Got it done in software but need a physical idiot light. Thinking a bright red/green bi-color led. Have 24 vdc constant supply and a pin that sinks to ground (100mA max) just while the door is closed. Can only use the channel on the I/O connector (the pin) as the signal for the open/closed condition. No additional switches or contacts and KISS would be greatly appreciated.
 
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I don't know if I'm completely understanding the problem, but couldn't you just apply 24V to the LED cathode (choose one colour, unless you want both), put that in series with a suitable ballast resistor, and put the resistor in series with the I/O pin? The LED would turn on whenever the pin goes low.

If you want one colour on during one condition, and the other colour on during the other condition, this would only be possible if your bicolour LED has separate anode and cathode for both LEDs (they often have one tied together so the package has three pins instead of four)
 
Yes, that's a simple and direct led circuit. I was trying to get fancy and have a single circuit be green while pulled down by the I/O and red while "open". Remembered just enough to get lost in a reversed bias transistor circuit.
 
SenorMoment said:
In a robotics project and need an indicator to show the operator when the safety circuit is open or closed. Got it done in software but need a physical idiot light. Thinking a bright red/green bi-color led. Have 24 vdc constant supply and a pin that sinks to ground (100mA max) just while the door is closed. Can only use the channel on the I/O connector (the pin) as the signal for the open/closed condition. No additional switches or contacts and KISS would be greatly appreciated.

Hmm. What if the operator looking at this safety circuit is red-green colorblind?

http://en.wikipedia.org/wiki/Red-green_colorblind#Red.E2.80.93green_color_blindness

For jellybean applications, bi-color LEDs are fine. But for a safety application, you should consider separating the 2 LEDs spatially, to accommodate such potential operators.

There's a reason that traffic lights still use 3 separate lights for red-yellow-green... :smile:
 
Here is a circuit to use two LEDs either as individual devices or in a package where each of the LED cathodes are joined together.

A high input (in this case, +5 Volts) turns ON the left LED and turns off the one on the right. A LOW input does the opposite.

http://dl.dropbox.com/u/4222062/LEDs.PNG

Bicolor LEDs sometimes give different apparent brightnesses for the same current and they also give different voltage drops for the same current, so the 220 ohm resistors may need to be adjusted.
In this circuit, both LEDs get about 10 mA.

EDIT: diagram modified for reduced current drain on input signal.
 
Last edited by a moderator:
berkeman said:
Hmm. What if the operator looking at this safety circuit is red-green colorblind?
Good thinking! :smile:

If he really desired a single indicator, and safety was not involved, say, just some indication of STANDBY/ACTIVE status, then perhaps a blinking red and a steady green would serve the purpose.
 
SenorMoment said:
In a robotics project and need an indicator to show the operator when the safety circuit is open or closed. Got it done in software but need a physical idiot light. Thinking a bright red/green bi-color led. Have 24 vdc constant supply and a pin that sinks to ground (100mA max) just while the door is closed. Can only use the channel on the I/O connector (the pin) as the signal for the open/closed condition. No additional switches or contacts and KISS would be greatly appreciated.
In principle it can be done using 3 resistors, but is wasteful of current. Instead, the arrangement below is almost as simple and is more economical with current. A 2 pin bi-colour red-green LED connected between the X-X points will have 18mA in one direction or the other. The 4.7 volt zener diode can be a low power zener, 400 mW will do, otherwise 1 W.

The assumption I used is that your I/O pin can sink current (approx 45mA in this case), but does not source current (i.e., on HIGH it's an open circuit).

Bear in mind the caution given by Berkeman regarding a composite R-G indicator being inherently unsafe. (pun intended). :wink:
 

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If this is about safety (outside of a purely experimental setting) you better check the codes and regulations applicable. Probably there are a lot of them.
You will find that there are standard circuits designed to comply with the codes. Just find out and use them.
Don´t try to cut costs or to reinvent the wheel. You even might be liable for damages and injuries.
 

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