Pulley systems and friction (simple or compound)

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SUMMARY

This discussion focuses on the mechanics of pulley systems, specifically comparing simple and compound configurations. It establishes that friction and rotational kinetic energy (KE) are the primary sources of energy loss in non-ideal pulleys. The friction force is proportional to the normal force on the bearing, which is influenced by the load. Additionally, the discussion highlights that while more pulleys can increase rotational KE, they also introduce additional friction forces, ultimately reducing the system's efficiency.

PREREQUISITES
  • Understanding of basic physics principles, particularly friction theory
  • Knowledge of mechanical advantage in pulley systems
  • Familiarity with rotational kinetic energy concepts
  • Experience with practical applications of pulley systems
NEXT STEPS
  • Research the impact of friction in pulley systems using specific materials
  • Explore the efficiency of compound pulley systems versus simple pulley systems
  • Study the effects of rope diameter and material on pulley performance
  • Investigate the design of large diameter pulleys and their advantages
USEFUL FOR

Engineers, physics students, and anyone involved in mechanical design or systems optimization will benefit from this discussion, particularly those focused on pulley systems and their efficiency in various applications.

gloo
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This is a two part question:

1. With a simple pulley system using one pulley - say 10000 kg on each side - the ability to pull either one up or down to change the position is theoretically just the friction on the system and any extra length of rope on one side?

2. Would it be more work lost on pulling up a large weight (i.e. 1 million Kg) with a 1 pulley system with equal weight on each side OR would it be more work on a multiple compound pulley system?
--- The goal of my question in part 2 is whether one large weight on a single pulley would mean more friction than a lighter counterweight...but it has more pulleys for the rope to run through?
 
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I do not think that it's either one or the other. It will all depend on the weights, materials and lengths of ropes involved.
 
gloo said:
Would it be more work lost on pulling up a large weight (i.e. 1 million Kg) with a 1 pulley system with equal weight on each side OR would it be more work on a multiple compound pulley system
There are two sources of "loss" in a non ideal pulley. One is friction, and the other is rotational KE.

The friction scales with the tension, so that will be essentially constant (2 pulleys, 1/2 tension).

The rotational KE does not scale, so it will increase with more pulleys. But it is also temporary, meaning that you get this energy back when you stop.
 
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gloo said:
OR would it be more work on a multiple compound pulley system?
The friction force for a pulley will be proportional to the 'normal force' on the bearing. That's based on basic friction theory. The final pulley in a system will be supporting the whole of the weight of the load, whether the effort is supplied directly (as with a single pulley) or via another pulley. Any extra pulleys will be supporting some weight and adding to the friction force that the input pull has to provide. So, as you increase the velocity ratio, you will be increasing the loss and the effective Mechanical Advantage will be less and less pro rata. (The efficiency will go down). If you take any system with a very high velocity ratio (such as a screw or a rack and pinion) the losses can be so high that it may not actually work backwards - if you try to swap load and effort. You pays yer money and takes yer pick, depending how weak the person or motor drive happens to be.
 
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sophiecentaur said:
The final pulley in a system will be supporting the whole of the weight of the load,
Good point, I think you are correct. I was just thinking of the tension being reduced in the rope.
 
Dale said:
Good point, I think you are correct. I was just thinking of the tension being reduced in the rope.

We would really need to draw an example pulley system and commit to a particular layout but I am pretty sure that you will end up with a series of additional friction forces, one from each additional pulley, which will always come to more than the force from just one. I must get out my pencil tomorrow morning.
 
sophiecentaur said:
We would really need to draw an example pulley system and commit to a particular layout but I am pretty sure that you will end up with a series of additional friction forces,
Yes, me too. I think my original comment was a mistake. It isn't the tension in the rope that determines the force at the bearing, but the load.
 
Dale said:
There are two sources of "loss" in a non ideal pulley. One is friction, and the other is rotational KE.

There is a third source that can be very significant. Bending and unending forces on the rope or cable going through the pulleys, I test that regularly on my 6:1 main sheet system. With zero load applied, it takes a lot of force to pull the rope through.

Large diameter pulleys minimize the bending force, but maximize rotational energy.
 
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anorlunda said:
There is a third source that can be very significant. Bending and unending forces on the rope or cable going through the pulleys, I test that regularly on my 6:1 main sheet system. With zero load applied, it takes a lot of force to pull the rope through.

Large diameter pulleys minimize the bending force, but maximize rotational energy.
Thin line or even wire will be higher efficiency - but tear your hands apart.
 

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