Selecting a DC Motor for 50kg Project

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Discussion Overview

The discussion revolves around selecting an appropriate DC motor for a project involving a 50kg mass that needs to accelerate to approximately 1.5 m/s in about 2 seconds. Participants explore calculations related to force, torque, and power requirements, as well as considerations for motor specifications.

Discussion Character

  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant calculates the force required using F=ma, determining a force of 38.1N and a torque of 2.1Nm based on the wheel radius.
  • The same participant uses a formula to estimate power requirements, arriving at approximately 56 watts, and questions if this means a motor of at least 56 watts is necessary.
  • Another participant emphasizes the importance of obtaining a torque vs. speed curve from the motor manufacturer to ensure the motor can provide sufficient torque at low speeds.
  • A further contribution explains the relationship between horsepower and torque, providing a formula for converting horsepower to watts and reiterating the need for a motor curve for accurate performance assessment.
  • Another participant notes that DC motors are suitable for precise torque/speed control and suggests consulting a catalog for the appropriate specifications.

Areas of Agreement / Disagreement

Participants generally agree on the importance of power calculations and the need for motor curves, but there is no consensus on the adequacy of the initial calculations or the specific motor selection process.

Contextual Notes

Participants express uncertainty regarding the calculations and the selection criteria for the motor, highlighting the need for additional specifications and manufacturer data.

z_24
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Hi all, I need some help on how to select a DC motor for my project.
Basically, I want a 50kg mass to accelerate to ~1.5 m/s in ~2 seconds. So by F=ma, F = 38.1N.
Radius, R, of the wheel I am using is 0.0564m, thus torque required to move the is =FxR = 2.1Nm.
Using a formula I found online. Power = (nxM)/1350, where n=speed(RPM), M=torque(oz.in)
plug in the numbers with correct units. I got ~ 56 watts. So does that mean I need a motor of at least 56 watts?
I don't have any engineering background so not sure if I did these calculations correctly.
Thanks for the help
 
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Power is one thing you need to look at. Another thing is you need to get a curve from the manufacturer that shows the motor's torque vs. speed. This will tell you if the motor will be able to move the item at the speeds you want it to. The overall power may be correct, but if you need a lot of torque at the low end, you need to make sure that your motor does that.
 
Well in US units the Horse Power (HP) of a motor is equal to...

HP = (n*T)/5252

where,

n = rotor speed
T = torque

[5252 is a conversion constant and is equal to 33,000/(2*pi) exactly].

To find the power in watts multiply the HP by 746.

This will be how much power the motor uses while operating at rated conditions. However, like Fred pointed out, you'll need a motor curve to see how it will operate at other than rated conditions.
 
DC motors

DC motors sre for precise torque/speed control or positioning systems...if you really need to select a DC motor, you need to find a catalogue for speed, W and A range you are working with...
 

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