Start capacitors on 2 phase equipment

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Discussion Overview

The discussion revolves around the issues encountered with a replacement chiller unit that requires a 230VAC single-phase supply, specifically focusing on the implications of using a two-phase 110VAC supply for starting capacitors and motor operation.

Discussion Character

  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant describes a failure of the compressor to start, suggesting that the two-phase supply may affect the operation of the start capacitor due to its phase angle.
  • Another participant proposes that the starter capacitor may be insufficient to provide the necessary starting current at the lower voltage, noting that new motors are built closer to minimum specifications compared to older models.
  • A third participant questions the assumption about the phase angle, indicating that the configuration of the power supply may not be as described unless all three phases are connected to the motor.
  • There is a suggestion that a larger start capacitor could potentially resolve the starting issues, and references to "hard start" kits available for residential air conditioners are made.

Areas of Agreement / Disagreement

Participants express differing views on the implications of using a two-phase supply and the adequacy of the starter capacitor. There is no consensus on the best approach to resolve the starting issues with the chiller unit.

Contextual Notes

Participants mention various assumptions regarding phase angles and the specifications of motors, which may not be fully resolved in the discussion.

tonyole
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Hi there. So here goes.

I have been having issues with a replacement chiller unit that requires 230VAC single phase.
An identical unit was running on 2 phases of a 110VAC 3 phase supply. I had a start capactior fail in this unit. When I connected the replacement unit, the compressor failed to kick on however it started when bumped with my fist. After kicking off however, the compressor would not always kick back on when required.

So... Since the power supply I'm using to "mimic" a single phase 230VAC supply is ACTUALLY a 2 phase 110VAC (2 of 3 phases) ie. not 180° opposed but 120° then 240°, does this mean that with regard to starting capacitors, polarity becomes an issue?

I am aware that the resultant voltage is 208VAC, however the original unit has run on this supply for a number of years without issue.

Thanks for any insight.

T
 
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The starter capacitor with the new motor may be insufficient to pass the necessary starting current at the lower voltage.

Induction motors do not like low voltages, as they then draw a high current.
The starter capacitor has less voltage and a higher current demand. It will be too small.

New motors are built closer to the minimum spec. Old motors are more tolerant to abuse.
 
Are there two or three power wires going into the motor ?

A 208/120 system
is 120 single phase when connect from phase to neutral
and when you connect with just two wires from phase to phase it's 208 but still single phase

so your assumption about phase angle
Since the power supply I'm using to "mimic" a single phase 230VAC supply is ACTUALLY a 2 phase 110VAC (2 of 3 phases) ie. not 180° opposed but 120° then 240°, ...
is not correct unless all three phases, not just two of them, are carried to the motor.

Draw your phasor triangle.

Baluncore seems on right track. A bigger start capacitor may help. Electrical supply houses sell "hard start" kits for residential airconditioners - basically just more starting capacitance.
 
Thanks guys. I appreciate the input.
 

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