Steam consumption calculation on a steam exchanger

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SUMMARY

The discussion centers on calculating steam consumption for a steam heat exchanger with specific parameters: finned tubes made of SS304, with an inner diameter of 22.7 mm, outer diameter of 26.7 mm, and a length of 1310 mm. The system operates at a supplied steam pressure of 3.5 kg/sqcm, with fabric being heated from 68°C to 72°C. Participants emphasize the need to estimate the overall heat transfer coefficient to determine the heat load, which will subsequently allow for accurate steam flow calculations.

PREREQUISITES
  • Understanding of heat exchanger design principles
  • Knowledge of overall heat transfer coefficient calculations
  • Familiarity with steam properties and thermodynamics
  • Experience with SS304 material characteristics
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  • Calculate the overall heat transfer coefficient for finned tube heat exchangers
  • Research steam consumption formulas specific to heat exchangers
  • Explore the effects of fin design on heat transfer efficiency
  • Study the thermal properties of fabrics and their heat absorption capabilities
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Engineers, thermal system designers, and anyone involved in the operation or optimization of steam heat exchangers will benefit from this discussion.

saruvanan
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We are having a steam heat exchanger. Its made up of finned tubes.
Tube id 22.7mm
Tube od 26.7 mm
Tube length 1310.0mm
Tube material ss304
Fin od 66.0 mm
Fin thk 1.5mm
No of fins on one tube 260
Fin material ss304
Total no of tubes 10

Supplied steam pressure 3.5 kg/sqcm

A inverted bucket trap is connected at the outlet
Material passed is fabric
Fabric temperature at inlet 68deg c
Fabric temperature at outlet 72deg c

What will be the steam consumption in terms of kgs on this stram heat exchanger
 
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Too little data but if I had to guess 20 to 100 kg/hr
 
Is this a homework problem?

Chet
 
How much heat does the fabric have to absorb to raise its temperature by 4C?

That'll be a start, but it is tough to know without seeing a design drawing if there is going to be a lot of heat lost to the air.
 
russ_watters said:
How much heat does the fabric have to absorb to raise its temperature by 4C?

That'll be a start, but it is tough to know without seeing a design drawing if there is going to be a lot of heat lost to the air.
I think that the range of cold side temperatures in the problem statement is provided only to constrain the temperature driving force (i.e., the inlet and outlet temperature differences for the steam). I think the focus is going to be on the tube side of the system, with the OP required to estimate the overall heat transfer coefficient (including the effect of the fins), which will determine the heat load. Once the heat load is known, the required steam flow can be determined. At least that is how I would approach this problem.

Chet
 
Thanks for the replies
I've a design drawing. This is no homework. This setup we are having in my company.
 

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