Stress, strain and deflections due to temperature change

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SUMMARY

The discussion focuses on calculating stress, strain, and deflections due to temperature changes in a composite structure made of aluminum and stainless steel. The temperature change (ΔT) is set at 120°C, leading to calculated deflections of 0.8280 mm for aluminum and 0.5400 mm for stainless steel, exceeding the maximum allowable deflection of 0.5 mm. The user derives equations for force (F) and strain (ε) using Young's modulus (E) for both materials, ultimately leading to a calculated stress of 66,004,960 Pa, which does not match the expected result of -114.6 MPa. The discrepancy arises from not accounting for the differential expansion of the materials.

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  • Understanding of thermal expansion coefficients for materials
  • Familiarity with Young's modulus for aluminum and stainless steel
  • Knowledge of stress-strain relationships in materials
  • Ability to solve systems of equations in engineering contexts
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in the following problem
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i know that ΔT=120

now the maximum deflection is 0.5mm so i looked for the total deflection had there been no restrictions

ΔL(aluminium)=300*(23e-6*120)= 0.8280
ΔL(st steel)=250*(18e-6*120)= 0.5400

this is clearly more than the maximum deflection of 0.5- there are 0.868 "extra" which cause the stress.

now putting this all together is where i get stumped.


F=ε*E*A
and ΔL=ε*L

F(aluminium)=ε(al)*(70e9)*(2000)
F(steel)=ε(s)*(190e9)*(800)
ε(al)*300+ε(s)*250=0.5

now the force in the aluminium and in the steel must be equal so i have 3 equation system to solve, after solving i get

F= 1.3201e+011
ε(al)= 0.942928e-3
ε(s)=0.868486e-3

now simply using

σ=ε*E or σ=F/A

σ=ε*E
=0.942928e-3*70e9
=66004960

but the correct answer is -114.6MPa

i can see where this might be wrong, nowhere in my stress calculations do i take into account the amount that each material expands. but i have no idea how to fix it
 
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think i got it,

F(aluminium)=ε(al)*(70e9)*(2000)
F(steel)=ε(s)*(190e9)*(800)
ε(al)*300+ε(s)*250=0.868
 

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