Tapered Sprues and Bernoulli's Eqn

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SUMMARY

The discussion focuses on the necessity of tapering sprues in sand casting to prevent aspiration, which can lead to defects in castings. The relationship between the cross-sectional areas of the sprue's top and bottom is defined by the equation A1/A2 = √(h1/h2). The application of Bernoulli's Equation and the Continuity Equation is essential for deriving this relationship, particularly when considering the velocity and height of the molten metal within the sprue. Clarifications regarding the reference points and the implications of h2 being zero are also discussed.

PREREQUISITES
  • Understanding of Bernoulli's Equation
  • Familiarity with the Continuity Equation
  • Basic principles of fluid dynamics
  • Knowledge of sand casting processes
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  • Study the derivation of Bernoulli's Equation in fluid mechanics
  • Explore the implications of the Continuity Equation in various flow scenarios
  • Research the effects of sprue design on casting quality in sand casting
  • Learn about common defects in metal casting and their prevention techniques
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Mechanical engineers, foundry technicians, and students studying fluid dynamics and casting processes will benefit from this discussion, particularly those focused on optimizing casting designs to minimize defects.

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Homework Statement



In sand casting, the sprue should be tapered. If a sprue with a constant cross-sectional area is used, aspiration may take place whereby air will be sucked in or entrapped in the molten metal, causing defects in the resulting casting. To avoid aspiration, show that the areas of the top and bottom of the sprue must obey the following relationship.

A1/A2 = \sqrt{\frac{h1}{h2}}


Homework Equations



Bernoulli's Equation = h + \frac{v2}{2g} +\frac{P}{\rho} + F = Constant
Continuity Equation = Q = vA


The Attempt at a Solution



So if we take the bottom of the sprue to be the reference point then h2 = 0 and v1 = 0 then we get v2 = \sqrt{2gh1}. Now if I sub the velocity into the continuity equation I get

A1/A2 = \sqrt{\frac{h1}{h2}}

which is not correct. What am I missing?
 
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The OP is dated Dec 20, 2009

ACE_99 said:
h2 = 0
If one is to obtain a ratio with h2 as the denominator, then it should not be 0.

Is A1 > A2? Or rather what is the relationship between top and bottom cross sections?

It would help to provide a diagram and show the steps in solving the problem.
 

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