Temperature rise in Power Transformer

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SUMMARY

The discussion centers on a 7.5 MVA Kirloskar power transformer experiencing overheating issues, particularly under peak load conditions. The transformer, equipped with an oil natural cooling system, recorded oil temperatures of 50°C and winding temperatures of 73°C during a connected load of 4 MW on a hot day with an atmospheric temperature of 30°C. Observations indicate a missing vent-pipe, which may contribute to overheating. The user suspects oil deterioration and sludge formation, planning to filter the oil as a corrective measure.

PREREQUISITES
  • Understanding of transformer ratings and specifications
  • Knowledge of oil natural cooling systems
  • Familiarity with temperature measurement in electrical equipment
  • Basic concepts of dielectric strength and oil filtration processes
NEXT STEPS
  • Investigate the impact of vent-pipe presence on transformer cooling efficiency
  • Research methods for assessing dielectric strength of transformer oil
  • Learn about sludge formation in transformers and its mitigation techniques
  • Explore best practices for transformer maintenance and oil filtration
USEFUL FOR

Electrical engineers, maintenance technicians, and professionals involved in transformer operation and maintenance will benefit from this discussion, particularly those addressing overheating issues in power transformers.

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The following transformer gets overheated and I was looking for most probable the causes associated with it.

1. Rating : 7.5 MVA, 0.85 power factor, Power Transformer (Manufacturer - Kirloskar)
2. Connected Load : Upto 6 MW
3. Oil Natural Cooling System
4. Normal Atmospheric Temperature : 25 C
5. Clauses : The transformer performs well most of the times and at peak load that occurs mostly at 0600 hrs and 1800-2100 hrs. However, on a hot day the temperature of the transformer exceeds the permissible limits. The reading are as follows: Oil Temperature : 50 C, Winding Temperature : 73 C. The connected load at this time was noted to be upto 4 MW and the atmospheric temperature was noted to be about 30 C. This should, practically, never cause the transformer to overheat.
6. Observation : The transformer's vent-pipe seemed to be missing, or perhaps this transformer never used one. Also, this is a pretty new transformer, installed in 2001.
7. My assessment : I thought that the dielectric strength of the oil has deteriorated and/or sludge formation within the tank has occurred. I am planning to filter the oil in the tank.

What are your recommendations/feedback?
 
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This is too expensive of a problem to trust to a message board. Hire an engineer to evaluate the transformer. He'll want to physically examine the transformer and read the submittal information.
 

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