The cost of a carbon fiber car chassis

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SUMMARY

The discussion focuses on the cost and design considerations of producing a carbon fiber chassis for an electromobile car intended for an efficiency challenge. Participants emphasize that high-volume production costs of regular car chassis are not applicable to custom designs, suggesting a comparison with custom race car chassis. The estimated cost for analysis and design alone could reach $100,000, highlighting the financial challenges faced by teams. The conversation also touches on the importance of balancing weight reduction with safety and structural integrity in chassis design.

PREREQUISITES
  • Understanding of carbon fiber materials and their applications in automotive design
  • Knowledge of chassis design principles and structural analysis techniques
  • Familiarity with the production processes for composite materials, including vacuum bagging
  • Awareness of automotive safety regulations and performance standards
NEXT STEPS
  • Research the cost breakdown of carbon fiber materials and production techniques
  • Explore structural analysis methods for composite materials in automotive applications
  • Investigate the design principles of lightweight chassis used in solar car challenges
  • Examine the impact of aerodynamics on vehicle efficiency and design choices
USEFUL FOR

Automotive engineers, chassis designers, and teams participating in efficiency challenges who are focused on optimizing vehicle performance while managing costs and safety requirements.

  • #31
Tom Kunich said:
you can probably use aircraft grade aluminum
or a Titanium tubing frame for an even better strength-to-weight ratio. Kinda pricey though and harder to work.
 

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