Tower out of paper that would support a textbook

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SUMMARY

The discussion focuses on constructing a paper tower capable of supporting a textbook weighing approximately 3.5 lbs, using eighty 1-inch strips of paper and glue. Participants suggest creating vertical cylindrical pillars, preferably hollow and multilayered, to enhance structural integrity. Techniques such as helically winding glued strips onto a mandrel and incorporating corrugations for added strength are recommended. Key structural principles emphasize avoiding flat faces to prevent buckling and ensuring vertical lines are straight for maximum strength per weight.

PREREQUISITES
  • Understanding of structural engineering principles, particularly related to load distribution.
  • Familiarity with materials science, specifically the properties of paper and glue.
  • Knowledge of basic construction techniques, including folding and gluing methods.
  • Experience with design concepts such as cylindrical and corrugated structures.
NEXT STEPS
  • Research the properties of plane areas and radius of gyration for structural analysis.
  • Learn about the construction of hollow cylindrical structures using paper.
  • Investigate the benefits of corrugated surfaces in enhancing structural strength.
  • Explore techniques for creating tapered tubes and their advantages in load-bearing applications.
USEFUL FOR

This discussion is beneficial for students, educators, and hobbyists involved in engineering projects, particularly those focused on structural design and material optimization using lightweight materials like paper.

Serenity4uswild
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Hello :) I was assigned a project yesterday and have been struggling with it trying to find my perfect measurements... I have to create a tower out of paper that would support a textbook
My materials are paper and glue. My paper may be as long as I want but no wider than 1 inch, I currently have eighty 1 inch strips of paper. Also, the final product cannot weigh any more than 45 grams. The mission of this project is to try to get my structure to 12 inches in height. Any ideas?
 
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Welcome to PF!

Have you considered folding it the long way?
 
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If I were to attempt this project I would investigate and most likely construct vertical cylindrical pillars of paper (most likely multilayered, glue sheets to each other) to support the textbook.

Edit: make these hollow.
 
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jedishrfu said:
Welcome to PF!

Have you considered folding it the long way?
Yes, I have. But, I just wasn't sure how I would connect all of my folded pieces together for support.
 
Sirsh said:
If I were to attempt this project I would investigate and most likely construct vertical cylindrical pillars of paper (most likely multilayered, glue sheets to each other) to support the textbook.
Oh! I see! Thank you :)
 
How much does the book weigh?
 
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About 3.5 lbs
 
The cardboard tube in the middle of a toilet roll is made from long strips of paper. Take one apart to find out how it is done.

You might make a slightly tapered tube by helically winding glued strips onto a former or “mandrel”. If it is tapered it will slide off more easily. You might be able to find a plastic bottle or tube with the right shape, if it is not tapered then it could be crushed or broken to remove it once the glue has set. Fill it with water to maintain its shape during fabrication. Once it is made, if it is over weight, put it in an oven to dry. Most of the weight will be water.
 
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Triangular pyramid structures would also be quite stable.
 
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  • #10
Flat faces will buckle under load. Any structure with flat faces will transfer the load to the corners which may then progressively collapse due to the total load. For maximum strength per weight all vertical lines on the surface should be straight so as to avoid buckling. But any horizontal plane section through the structure should have curved faces to prevent buckling. The tighter the radius of curvature the stronger the structure will be.

The simplest structure that meets those constraints is a cylindrical tube. A more complex, but stronger surface would be a cylinder with many corrugations in the surface running parallel with the axis. The corrugations will have tighter curvature than the cylinder. If a corrugated cylinder had an external surface layer added, it would be more like corrugated cardboard tube, a structure that is very strong in the direction of the corrugations.
 
  • #11
Baluncore said:
Flat faces will buckle under load. Any structure with flat faces will transfer the load to the corners which may then progressively collapse due to the total load. For maximum strength per weight all vertical lines on the surface should be straight so as to avoid buckling. But any horizontal plane section through the structure should have curved faces to prevent buckling. The tighter the radius of curvature the stronger the structure will be.

The simplest structure that meets those constraints is a cylindrical tube. A more complex, but stronger surface would be a cylinder with many corrugations in the surface running parallel with the axis. The corrugations will have tighter curvature than the cylinder. If a corrugated cylinder had an external surface layer added, it would be more like corrugated cardboard tube, a structure that is very strong in the direction of the corrugations.

For further information on this, OP, research properties of plane areas and radius of gyration specifically.
 

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