Understanding Magnet Wire: Differences and Uses

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    Magnet Wire
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Discussion Overview

The discussion centers around the concept of "magnet wire," specifically its differences from common insulated solid copper wire and its applications in inductive devices and transformer windings. Participants explore the characteristics, insulation properties, and practical uses of magnet wire.

Discussion Character

  • Technical explanation
  • Conceptual clarification
  • Debate/contested

Main Points Raised

  • One participant questions the definition of "magnet wire" and suggests it may simply be a colloquial term for insulated solid copper wire used in inductive devices.
  • Another participant highlights that magnet wire features a polymer film insulation capable of withstanding high temperatures (up to 250C), which is essential for applications like transformer windings.
  • It is noted that the insulation on magnet wire is very thin, which can be critical for experiments involving closely coupled conductors.
  • A participant mentions that magnet wire is typically 'enameled,' with insulation that can handle high temperatures and allows for tight packing in windings.
  • There is a mention of different types of enamel insulation, including one that allows for direct soldering and another that requires scraping off before soldering.

Areas of Agreement / Disagreement

Participants express varying views on the definition and characteristics of magnet wire, with no clear consensus reached on whether it is merely a colloquial term or has distinct properties compared to standard insulated copper wire.

Contextual Notes

Some assumptions about the specific applications and performance characteristics of magnet wire remain unresolved, and the discussion does not clarify the distinctions between different types of insulation used in magnet wire.

eq1
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What is "magnet wire"?

I have a test procedure I am trying to follow and it calls for "two strands of twisted magnet wire." I know it is referring to something like this:
http://www3.towerhobbies.com/cgi-bin/wti0001p?&I=LXHZW4&P=FR

I know the transmission line characteristics of twisted wire and why one would do this when making a measurement but my question is: What makes "magnet wire" different from common insulated solid copper wire? This is the first time I ever saw this magnet wire term.

I looked at this page:
http://en.wikipedia.org/wiki/Magnet_wire

And it seems like this is just a colloquial term for insulated solid copper wire because people often use this wire type when making various inductive devices despite all the details in the wikipage. Is this right or am I missing something important? If so, I get the abbreviation because insulated solid copper wire is a mouth full and repeatedly typing it kind of sucks too.
 
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The second article from wikipedia really describes it well. Magnet-wire has a polymer film insulation that can withstand 250C temperatures which while high is the heated environment in a transformer winding and ordinary plastic insulation would melt causing an unwanted short.
 
One advantage is the insulation is very thin - so for a transmission type experiment, the physical distance between the conductors may be critical to the effect being studied - i.e. the conductors will be very closely coupled.
 
Got it. Thanks for the replies guys.
 
Wire for winding transformers and magnets would usually be 'enameled'. The insulation can cope with quite high temperatures and it packs tightly. You can either get it with an enamel which allows you to solder to it directly ('self fluxing' iirc) or a tougher enamel which needs to be scraped off (one brand name was Lewmex, I think). As it happens, I bought some of this the other weekend.
 

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