Understanding Two-Pass Shell and Tube Heat Exchangers

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SUMMARY

The discussion clarifies the configuration of a two-pass shell and tube heat exchanger, specifically one with 70 tubes, each 25mm in diameter and 6m in length. It is established that the heat exchanger contains a total of 140 tubes due to the two-pass design, where the working fluid traverses through one set of tubes, makes a U-turn, and returns through the second set. This configuration enhances the effective heat transfer area between the two fluids, optimizing the heating process.

PREREQUISITES
  • Understanding of shell and tube heat exchanger design
  • Knowledge of fluid dynamics principles
  • Familiarity with heat transfer concepts
  • Basic engineering mathematics for calculating heat exchanger performance
NEXT STEPS
  • Research the design principles of shell and tube heat exchangers
  • Learn about the calculations for heat transfer coefficients in two-pass systems
  • Explore the impact of tube diameter and length on heat exchanger efficiency
  • Investigate common applications and industries utilizing two-pass heat exchangers
USEFUL FOR

Mechanical engineers, thermal system designers, and students studying heat exchanger technology will benefit from this discussion, particularly those focusing on optimizing thermal performance in industrial applications.

Janiceleong26
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Homework Statement


'A shell and tube exchanger is used to do heating, with single shell and 2 tube passes. There are 70 tubes each with an outside diameter of 25mm and length of each tube pass is 6m. '

I am wondering whether the 70 tubes are in between the 2 tube passes, or is it 1 tube pass contains 70 tubes?

Homework Equations



The Attempt at a Solution

 
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Its one huge shell that looks like a capsule with 70 tubes inside. But if u cut that capsule shell in middle, those 70 tubes would pass twice the cut.
 
I see. Meaning there will be a total of 140 tubes in the heat exchanger? But wouldn't that be 140 tube passes? I'm confused as to what is the difference between 'tube pass' and 'tube'
 
A two pass heat exchanger has two sets of tubes . Working fluid first goes through one set of tubes then does a U turn and comes back through the other set of tubes . So the working fluid passes through the heat exchanger twice . Hence the description two pass .
 
Nidum said:
A two pass heat exchanger has two sets of tubes . Working fluid first goes through one set of tubes then does a U turn and comes back through the other set of tubes . So the working fluid passes through the heat exchanger twice . Hence the description two pass .
Ok got it. Thanks!
 
Janiceleong26 said:
I see. Meaning there will be a total of 140 tubes in the heat exchanger? But wouldn't that be 140 tube passes? I'm confused as to what is the difference between 'tube pass' and 'tube'
U r correct if u cut the capsule shell u will see 140 tubes. The configuration is as what Nidum said, it makes a U turn. This is to increase effective area in which the two fluids interect.
Nidum said:
A two pass heat exchanger has two sets of tubes . Working fluid first goes through one set of tubes then does a U turn and comes back through the other set of tubes . So the working fluid passes through the heat exchanger twice . Hence the description two pass .
 

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