Weld contact in Ansys Workbench

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SUMMARY

The discussion focuses on creating weld connections in Ansys Workbench for a simple fillet joint between two plates. A basic approach involves using a bonded contact condition, which assumes a full-thickness penetrating weld. For more accuracy, users can model the weld bead with distinct material properties, although this requires additional effort. The conversation highlights the limitations of 2D models in capturing the complexities of real-life fillet welds, emphasizing the importance of understanding stress intensification factors.

PREREQUISITES
  • Ansys Workbench 2023 knowledge
  • Understanding of bonded contact conditions
  • Familiarity with weld modeling techniques
  • Knowledge of stress intensification factors in welds
NEXT STEPS
  • Research how to implement bonded contact conditions in Ansys Workbench
  • Learn about modeling weld beads and their material properties in Ansys
  • Explore the significance of stress intensification factors in weld analysis
  • Investigate the use of APDL for 2D modeling in Ansys
USEFUL FOR

Mechanical engineers, structural analysts, and anyone involved in weld design and analysis using Ansys Workbench.

gajanan lade
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Hi,
I am new to Ansys workbench. I am doing analysis with simple fillet joint between two plate.
I would like to learn about creation of weld joint/connection between plates. Anybody can help me to create such realistic connection.

-Gajanan
 
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The simplest implementation is to created a bonded contact condition between the two parts and ignore the fillet altogether, but this assumes it's a full-thickness penetrating weld. More advanced techniques would physically model the weld bead and then use different material properties in the weld region, but that may be more work than you're looking for.
 
Why use Workbench? This is a simple 2D plane model that can be done very easily using APDL. Also, real life fillet welds are never a perfect triangle, so your results are not worth much unless you know what the stress intensification factor is.
 
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