What Component Can Boost a Low Voltage Signal from a Computer Fan?

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Discussion Overview

The discussion revolves around the challenges of boosting a low voltage signal generated by an old computer fan for use in an anemometer project. Participants explore various components and methods to amplify the signal, which is measured between 1 and 8mV, significantly lower than desired levels of 500-3000mV.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant suggests that any reasonable op-amp should be able to achieve the necessary amplification, and mentions looking into ECG amplifier circuits that operate within the mV range.
  • Another participant questions the type of motor in the fan, noting that many fans have control circuits that may prevent them from functioning as generators, and asks whether the measured voltage is AC or DC.
  • Concerns are raised about whether the measured millivoltage is proportional to motor speed, with references to friction and reluctance torque affecting performance.
  • A suggestion is made to adapt optical sensors from a computer mouse to the fan shaft as an alternative approach.
  • One participant proposes using a magnet on the shaft and measuring current in a hand-wound coil, emphasizing the need for free movement in an anemometer setup.
  • A claim is made that computer fans are brushless, resulting in near-zero output signals due to the internal chip that controls the coils, suggesting that removing the chip and connecting directly to the coils may yield better results.

Areas of Agreement / Disagreement

Participants express multiple competing views regarding the feasibility of using the fan as a generator and the effectiveness of various amplification methods. The discussion remains unresolved with no consensus on the best approach.

Contextual Notes

There are limitations regarding the assumptions about the fan's motor type and internal circuitry, as well as the dependence on the specific characteristics of the components suggested for amplification.

goobley
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Hi all,

I'm currently trying to build a sort of anemometer using an old computer fan. I have the hardware side of things set and was able to get my voltmeter on it whilst it was spinning, unfortunately it puts out somewhere between 1 and 8mV, which was a little less than I was hoping for as the other models i tested put out about 500-1200mV. However they are not suitable for this task.

I have tried boosting this signal using an old op amp I had (an ne5532p) but have had no luck (possibly due to no switching power supply on it). I've also tried an npn transistor amp, but unsurprisingly I have no transistors that will flip at such low voltage.

If anybody has any ideas about what component to use to boost this signal, to about 500-3000mV I would be very grateful

Thanks in advance
Chris
 
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goobley said:
Hi all,

I'm currently trying to build a sort of anemometer using an old computer fan. I have the hardware side of things set and was able to get my voltmeter on it whilst it was spinning, unfortunately it puts out somewhere between 1 and 8mV, which was a little less than I was hoping for as the other models i tested put out about 500-1200mV. However they are not suitable for this task.

I have tried boosting this signal using an old op amp I had (an ne5532p) but have had no luck (possibly due to no switching power supply on it). I've also tried an npn transistor amp, but unsurprisingly I have no transistors that will flip at such low voltage.

If anybody has any ideas about what component to use to boost this signal, to about 500-3000mV I would be very grateful

Thanks in advance
Chris

You should be able to achieve such amplification with any reasonable opamp.

You could also take a look at some ECG amplifier circuits as most of them operate within the mV range.
 
Ok, thanks for the rapid response, I'll get my power sorted out properly now that I know that the op amp should work in principle.
Thanks
Chris
 
What sort of motor does this fan have? Many of them are not just simple DC motors. Yours may well have a control circuit in it that won't allow it to act as a generator. Is that 8mV that you measured, AC or DC? Before doing anything else, have a look at it in detail and see what's actually inside it. You may find another motor will do the job for you.
 
Last edited:
indeed, is that millivoltage even proportional to motor speed?
if it has brushes there'll be friction torque
if it has permanent magnets there'll likely be reluctance torque

you may well be ahead to adapt the optical sensors from a computer mouse to the fan shaft.
 
If you want to get down and dirty, like that, you could just hang a magnet on the shaft and look at the current in a hand wound coil.
I think, for an anemometer, you want really free movement so, as Jim implies, a motor really may not be the way to do it. Optical or weak magnetic coupling would probably be better. In any case, you will need to amplify any signal you get. But that's not a problem.
 
Computer fans are brushless. You'll get near zero signal out if them.

This is because there's a little chip that switches coils in and off to impell a set of magnets. But chips like these aren't bidirectional for power flow.

You need to take the chip out and connect to the coil(s). You should get very nice impulses when the magnets go past.
 

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