What does a numerical rating mean? Mechanical equipment or device

Click For Summary
SUMMARY

The numerical rating of a mechanical appliance indicates the expected number of cycles or operations it can perform before failure or significant wear occurs. This rating is often derived from accelerated life testing, which assesses the longevity and reliability of components under simulated conditions. For instance, a spring rated for 1600 cycles is expected to function optimally for that number of stretch and release actions. Exceeding this rating voids warranties and guarantees, as it is primarily a legal standard of performance.

PREREQUISITES
  • Understanding of accelerated life testing principles
  • Familiarity with mechanical reliability concepts
  • Knowledge of material fatigue and its implications
  • Awareness of warranty and performance standards in manufacturing
NEXT STEPS
  • Research "accelerated life testing" methodologies and applications
  • Explore "material fatigue" and its impact on mechanical devices
  • Learn about "mean time between failures" (MTBF) calculations
  • Investigate "reliability engineering" principles and practices
USEFUL FOR

Engineers, product designers, quality assurance professionals, and anyone involved in the manufacturing and testing of mechanical devices will benefit from this discussion.

symbolipoint
Homework Helper
Education Advisor
Gold Member
Messages
7,630
Reaction score
2,065
TL;DR
What exactly does "Rating" mean for a piece of equipment or mechanical device?
A certain mechanical appliance or device is given a rating that says, a certain operation or a certain movement can be performed some specified thousand times. What does the rating really mean? Was that movement or operation performed until the piece failed? Does it mean some advanced test was made in an abbreviated or accelerated fashion, and an estimate or prediction was made to give the number of times as a rating? Should the person receiving the information on a rating include some range up or down from the rating?
 
Engineering news on Phys.org
  • Like
Likes   Reactions: russ_watters and jack action
symbolipoint said:
TL;DR Summary: What exactly does "Rating" mean for a piece of equipment or mechanical device?

Was that movement or operation performed until the piece failed?
I've actually watched equipment do this. Not necessarily to complete failure but X cycles until a certain amount of wear or damage has occurred. This particular case was a cable assembly used in lab-type test equipment. Sorry I can't tell you the number of cycles.
 
  • Like
Likes   Reactions: symbolipoint
I look at the nameplate rating as primarily a legal thing. It is the standard of performance that the nameplate warrants. Exceeding the nameplate rating voids all guarantees and warranties of performance.

How the manufacturer set the numbers on the nameplate can not be determined in the general case. They may or may not be tied to factual evidence.
 
  • Like
Likes   Reactions: russ_watters, symbolipoint and DaveE
Something about the meaning, as indicated in one of the links says, "life expectancy" or "expected number of uses". That is likely as good as I will find. Just a prediction based on some testing or based on some kind of model.

Still very very general, if a spring has a rating of 1600 cycles, this is a prediction that it can be stretched & released OR squished & released 1600 times to still work at its best.

That seems to be just what "rating" means.
 

Similar threads

Replies
8
Views
4K
  • · Replies 19 ·
Replies
19
Views
3K
  • · Replies 4 ·
Replies
4
Views
4K
  • · Replies 4 ·
Replies
4
Views
2K
  • · Replies 3 ·
Replies
3
Views
1K
  • · Replies 4 ·
Replies
4
Views
4K
  • · Replies 109 ·
4
Replies
109
Views
11K
  • · Replies 15 ·
Replies
15
Views
3K
  • · Replies 17 ·
Replies
17
Views
2K