What does a numerical rating mean? Mechanical equipment or device

AI Thread Summary
A numerical rating for mechanical equipment indicates the expected number of operations or movements the device can perform before failure or significant wear occurs. This rating may be based on accelerated testing or material fatigue assessments, but it often serves as a legal standard for performance guarantees. Manufacturers may derive these ratings from empirical data or predictive models, making it difficult to ascertain their accuracy universally. Users should consider that the actual lifespan may vary, and exceeding the rating can void warranties. Ultimately, the rating reflects a prediction of durability rather than a definitive measure of performance.
symbolipoint
Homework Helper
Education Advisor
Gold Member
Messages
7,545
Reaction score
1,993
TL;DR Summary
What exactly does "Rating" mean for a piece of equipment or mechanical device?
A certain mechanical appliance or device is given a rating that says, a certain operation or a certain movement can be performed some specified thousand times. What does the rating really mean? Was that movement or operation performed until the piece failed? Does it mean some advanced test was made in an abbreviated or accelerated fashion, and an estimate or prediction was made to give the number of times as a rating? Should the person receiving the information on a rating include some range up or down from the rating?
 
Engineering news on Phys.org
  • Like
Likes russ_watters and jack action
symbolipoint said:
TL;DR Summary: What exactly does "Rating" mean for a piece of equipment or mechanical device?

Was that movement or operation performed until the piece failed?
I've actually watched equipment do this. Not necessarily to complete failure but X cycles until a certain amount of wear or damage has occurred. This particular case was a cable assembly used in lab-type test equipment. Sorry I can't tell you the number of cycles.
 
  • Like
Likes symbolipoint
I look at the nameplate rating as primarily a legal thing. It is the standard of performance that the nameplate warrants. Exceeding the nameplate rating voids all guarantees and warranties of performance.

How the manufacturer set the numbers on the nameplate can not be determined in the general case. They may or may not be tied to factual evidence.
 
  • Like
Likes russ_watters, symbolipoint and DaveE
Something about the meaning, as indicated in one of the links says, "life expectancy" or "expected number of uses". That is likely as good as I will find. Just a prediction based on some testing or based on some kind of model.

Still very very general, if a spring has a rating of 1600 cycles, this is a prediction that it can be stretched & released OR squished & released 1600 times to still work at its best.

That seems to be just what "rating" means.
 
Posted June 2024 - 15 years after starting this class. I have learned a whole lot. To get to the short course on making your stock car, late model, hobby stock E-mod handle, look at the index below. Read all posts on Roll Center, Jacking effect and Why does car drive straight to the wall when I gas it? Also read You really have two race cars. This will cover 90% of problems you have. Simply put, the car pushes going in and is loose coming out. You do not have enuff downforce on the right...
I'm trying to decide what size and type of galvanized steel I need for 2 cantilever extensions. The cantilever is 5 ft. The space between the two cantilever arms is a 17 ft Gap the center 7 ft of the 17 ft Gap we'll need to Bear approximately 17,000 lb spread evenly from the front of the cantilever to the back of the cantilever over 5 ft. I will put support beams across these cantilever arms to support the load evenly
Thread 'What's the most likely cause for this carbon seal crack?'
We have a molded carbon graphite seal that is used in an inline axial piston, variable displacement hydraulic pump. One of our customers reported that, when using the “A” parts in the past, they only needed to replace them due to normal wear. However, after switching to our parts, the replacement cycle seems to be much shorter due to “broken” or “cracked” failures. This issue was identified after hydraulic fluid leakage was observed. According to their records, the same problem has occurred...
Back
Top