What exactly does pressure drop tell you?

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Discussion Overview

The discussion revolves around the concept of pressure drop in fluid systems, particularly in the context of chemical engineering applications. Participants explore the physical implications of high and low pressure drops, their effects on energy loss, and their significance in various systems such as piping and fluidized beds.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Mathematical reasoning

Main Points Raised

  • Some participants suggest that pressure drop indicates a loss of potential energy, which can convert to kinetic energy or heat due to turbulence.
  • Others argue that energy is conserved and that a pressure drop reflects a conversion of potential energy rather than a loss.
  • A participant notes that high pressure drop implies a need for more powerful pumps, which can increase operational costs.
  • There is a discussion about the implications of high and low pressure drops in specific systems, such as water distribution and fluidized beds, with questions about their physical meanings.
  • Some participants emphasize the importance of defining the context of pressure drop measurements, including whether it relates to flow or changes in head.
  • One participant mentions that pressure drop can also be associated with phase changes in fluids.
  • A participant from the sulfuric acid catalyst industry provides insights into how pressure drop affects catalyst design and operational efficiency.
  • There are repeated requests for clarification on the physical aspects of pressure drop and its implications in practical scenarios.

Areas of Agreement / Disagreement

Participants express varying interpretations of what pressure drop signifies, with no consensus reached on the physical implications or the best approaches to understanding it. Multiple competing views remain regarding the relationship between pressure drop, energy loss, and system design.

Contextual Notes

Participants highlight the need for clarity on definitions and contexts, such as the difference between pressure drop due to flow and changes in head. There are also unresolved questions about specific examples and their implications for system design.

Who May Find This Useful

This discussion may be useful for students and professionals in chemical engineering, fluid dynamics, and related fields who are interested in the practical implications of pressure drop in various systems.

jrivers010
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Hello, I am currently a chemical engineering major and i have a question.

What exactly does pressure drop tell you?
i know the equations to solve for pressure drop for various situations (using ergon equation for a bed, or skin friction for pipes, using friction factor, etc etc ( is there more?) ) but I don't exactly know what a high pressure drop or low pressure drop means (physically)

Thank you
 
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Welcome to PF.

Pressure drop represents a loss of potential energy.
The loss of potential energy could be to kinetic energy where a fluid accelerates, or it may be heating of the fluid due to flow turbulence.
 
Baluncore said:
Welcome to PF.

Pressure drop represents a loss of potential energy.
The loss of potential energy could be to kinetic energy where a fluid accelerates, or it may be heating of the fluid due to flow turbulence.
thx for the welcome .

So high pressure drop mean high energy loss (potential or kinetic ??) but what does that tell you if you have high energy loss?

also, if there is high pressure drop in a system why would the cost of it be high?
 
jrivers010 said:
thx for the welcome .

So high pressure drop mean high energy loss (potential or kinetic ??)?
That is not exactly what Balancore said.
 
Pressure is potential energy. Energy is not lost, it is conserved by conversion to other forms.
If pressure falls then that reduction in potential energy will be converted to say an increase in the thermal or kinetic energy.

jrivers010 said:
but what does that tell you if you have high energy loss?
It depends entirely on what system you are considering.
 
It tells you the power of the pump you need.

Chet
 
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I am still very very confused lol. still not understanding the physical aspect of it.

So let's say i have a system where i am pumping out water to a home from a water tank.
after doing bernoulli's equation to solve this problem for pressure drop, (assuming i have all other terms already such as height, friction values, etc etc)
what would high pressure drop and low pressure drop tell you?

another example,
in a fluidized bed, using erugon equation, what would the pressure drop here tell you? (in high drop and low drops)
 
jrivers010 said:
what would high pressure drop and low pressure drop tell you?
You must define where you are measuring the differential pressure drop.
Are you considering pressure drop due to flow or also due to change of head?

If there is a high pressure drop in a pipe, then the pipe is too small for the flow. It was cheap to install but it will cost more to pump water through that pipe over time.

If there is a low pressure drop then the pipe is bigger than needed for the flow. You were planning for the future, or could have used a smaller diameter pipe, with a lower initial cost.
 
Baluncore said:
If there is a high pressure drop in a pipe, then the pipe is too small for the flow. It was cheap to install but it will cost more to pump water through that pipe over time.

If there is a low pressure drop then the pipe is bigger than needed for the flow. You were planning for the future, or could have used a smaller diameter pipe, with a lower initial cost.

thank you this kinda helped me out a bit. but could you explain a bit more?
like why does low pressure drop indicate the pipe is bigger than needed, or why the smaller pipe would cost more to pump water through it.

Baluncore said:
You must define where you are measuring the differential pressure drop.
Are you considering pressure drop due to flow or also due to change of head?
.
also, what do you mean by "change of head" ??
and as for a real example, what about in these videos, exactly what are the pressure drops telling you about the system? (other than the obvious answer that there is a pressure gradient between the points)



 
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  • #11
jrivers010 said:
I am still very very confused lol. still not understanding the physical aspect of it.

So let's say i have a system where i am pumping out water to a home from a water tank.
after doing bernoulli's equation to solve this problem for pressure drop, (assuming i have all other terms already such as height, friction values, etc etc)
what would high pressure drop and low pressure drop tell you?

another example,
in a fluidized bed, using erugon equation, what would the pressure drop here tell you? (in high drop and low drops)
It sounds like you are a ChE, is that correct? Are you asking within the context of designing a new system, or improving the operation of an existing system (including the possibility of increasing the process throughput rate)?

Chet
 
  • #12
With regard to your Ergun equation question, suppose the reaction in your packed bed reactor involves a gas. Is the rate of a gas phase reaction a function of pressure?

Chet
 
  • #13
The ubiquitous "Crane Manual" is the quintessential introduction to fluid flow.

It's known as "Crane TP410 Flow of Fluids"
it's the orange pamphlet in most engineers' bookcase

i think it addresses your questions

try a search engine, and check your school library.
 
  • #14
Just want to point this out - the pressure drop could also be related to a phase change, like the flashing of a liquid to a vapor. Adding to what Baluncore said, keeping in mind that energy isn't lost is important, because conservation of energy is needed for flash calculations.
 
  • #15
I work in the sulfuric acid catalyst industry. I think I can give you a better explanation of what pressure drop is because it is something that pops up frequently.

Pressure drop is the change in pressure from one part of a system to another. For instance, if you have a gas like SO2 flowing into a bed of catalyst, the catalyst blocks the path of the SO2. The result is the pressure before the catalyst bed > the pressure after the catalyst bed; this is pressure drop. In this industry, like many I presume, you want to maximize the surface area of the catalyst without loosing too much pressure after the bed (you might need that pressure later on in the process). You could use a fine powder for fantastic surface area, but there would be so much pressure drop because it is hard to push the SO2 through the catalyst. So, the industry standard is a ribbed ring ( imagine a cylinder with a hole through it, but instead of a circular external surface it is a star shape). This provides good surface area and minimal pressure drop.

Why do you want little pressure drop? Well, someone said it before. When you have a lot of pressure drop you need a more powerful pump to get the desired pressure later on in the system (the catalyst bed in this case). More powerful pumps are more expensive.

This is fundamentally what pressure drop is, and you can now take the idea of losing pressure because something is getting in the way of a fluid (catalyst and SO2) and think of the friction of the wall of the pipe "getting in the way" , or pipe joints like elbows creating pressure drop.
 
  • #16
Pressure drop implies the change in pressure from high to low. If we look at fluid moving in glass horizontal tube, a smooth wall wouldn't slow down the particles i.e. 'no resistance' and hence pressure=force exerted/Area of particles would stay same. Now later fluid may hit a rough wall and the particles will slow down due to the added 'resistance' by the wall and hence low pressure i.e. P=F/A will occur. That is change in pressure from initial state.
 
  • #17
Aleena786 said:
Pressure drop implies the change in pressure from high to low. If we look at fluid moving in glass horizontal tube, a smooth wall wouldn't slow down the particles i.e. 'no resistance' and hence pressure=force exerted/Area of particles would stay same. Now later fluid may hit a rough wall and the particles will slow down due to the added 'resistance' by the wall and hence low pressure i.e. P=F/A will occur. That is change in pressure from initial state.
This is not correct. Please don't speculate on fluid dynamics until you have had a course in fluid mechanics. To find out the correct situation, google "non-slip boundary condition."
 
  • #18
Chestermiller said:
This is not correct. Please don't speculate on fluid dynamics until you have had a course in fluid mechanics. To find out the correct situation, google "non-slip boundary condition."
But pressure drop in a tube would be dependent on velocity, friction factor f and geometry of pipe and fluid properties? The friction factor itself is dependent on characteristics of pipe. e.g. for laminar flow and Newtonian fluid darcy weisbach equation. Would this be incorrect? Thanks.
 
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  • #19
This is correct, but not the part about there being no pressure change in a glass tube with a smooth wall.
 

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