What is temperature stability? (Lamination)

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SUMMARY

The discussion focuses on the concept of temperature stability in EVA lamination materials used in solar cells. Temperature stability refers to the ability of the laminate to resist warping and oxidative degradation when exposed to elevated temperatures. Key factors affecting thermal stability include the vinyl acetate (VA) content in the copolymer, with lower VA content (around 7%) generally providing better thermal stability than higher content (up to 28%). Thermal stability is assessed through oven aging studies at 105°C, measuring properties such as yellowness index, impact resistance, and tensile strength over time.

PREREQUISITES
  • Understanding of EVA lamination materials
  • Knowledge of thermal stability concepts in polymers
  • Familiarity with oxidative degradation processes
  • Experience with oven aging studies for material testing
NEXT STEPS
  • Research the effects of vinyl acetate content on polymer stability
  • Learn about hindered phenolic antioxidants and their role in thermal stability
  • Explore methods for conducting oven aging studies on polymers
  • Investigate the relationship between molecular weight distribution and thermal properties of polymers
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Material scientists, solar energy engineers, and professionals involved in the development and testing of polymer laminates for solar applications.

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I'm doing some work on solar and I'm reading about properties of lamination materials, particularly EVA lamination.

Anyway, one of it's properties is 'temperature stability' but I can't find a clear definition of what this means.

EVA lamination is sandwiched in between a solar cell, so I can understand we wouldn't want the temperature of the EVA to get too hot, otherwise the heat might dissipate into the cell, making it less efficient.
 
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I'm not sure, but this might refer to the ability of the laminate to resist warping when its temperature changes. Laminates can warp because they cannot expand thermally (significantly) in the directions of the reinforcement.
 
In polymers, thermal stability refers to the polymer's resistance to oxidative degradation upon exposure to elevated temperatures over time. Chain scission due to thermal degradation results in the formation of free radicals, which further react with the polymer chain. The polymer's molecular weight distribution changes to wider, flatter distribution, impacting its physical properties. Most polymers are protected from this phenomenon by the use of hindered phenolic antioxidants. The hindered phenols are free radical traps that form stable products after reaction with the free radical. Phosphites are used in conjuction with the hindered phenols as a secondary mechanism against free radicals. Typical concentrations of antioxidant are on the order 1000 ppm, and the ratio of primary to secondary antioxidant is usually 2:1. The stabilty of the EVA will depend on the vinyl acetate content of the copolymer. Low VA content is about 7%, and the highest content is 28%.To be honest, I've forgotten which way the relationship goes, but my gut says high VA content copolymers are less thermally stable than low VA content copolymers.

Thermal stability is usually determined by oven aging studies. The polymer is placed in an oven at 105 C for a period of time. The polymer is tested for yellowness index, impact resistance, and tensile and elongation. periodically. With this data, you can tell how long service life would be at a given temperature before failure.
 

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