What kind of air compressors are better?

  • Thread starter Thread starter pranj5
  • Start date Start date
  • Tags Tags
    Air Compressors
Click For Summary

Discussion Overview

The discussion centers around the types of air compressors suitable for compressing very cold air, particularly in extreme conditions such as those found in Antarctica. Participants explore various compressor types, their operational capabilities at low temperatures, and the specific requirements for industrial applications.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Homework-related

Main Points Raised

  • One participant inquires about compressors that can operate effectively at temperatures as low as -90°C, questioning whether rotary screw compressors can maintain performance in such conditions.
  • Another participant discusses the trade-offs between rotary and reciprocating piston compressors, noting that material properties at low temperatures could affect longevity and performance.
  • Several participants express a need for information on companies that supply suitable compressors, emphasizing the importance of specifying air volume, output pressure, and desired output temperature.
  • There is a discussion about the necessity of preheating inlet air and the implications of using water for cooling at low temperatures.
  • Participants raise questions about the volume of air to be compressed and the efficiency of compressors measured in scfm per kW, with some suggesting that technology and scale influence these metrics.
  • One participant mentions the relevance of gas turbine engines for cold air compression, while another suggests looking at industrial product listings for potential solutions.
  • There are references to isothermal compression and its application in theoretical energy extraction systems, with some participants questioning the feasibility of such systems.

Areas of Agreement / Disagreement

Participants express a range of views on the best type of compressor for low-temperature applications, with no consensus reached on a definitive solution. There are multiple competing perspectives regarding the specifications and operational capabilities of different compressor types.

Contextual Notes

Participants highlight limitations related to the specific requirements for air compression, including the need for precise definitions of input and output parameters, as well as the impact of temperature on compressor materials and performance.

Who May Find This Useful

This discussion may be useful for engineers, industrial professionals, and researchers interested in air compression technologies, particularly in extreme environments or specialized applications.

pranj5
Messages
385
Reaction score
5
I want to know which kind of compressors are best for compressing very cold air. I mean as cold as they can operate in Antarctica during the winter when the temperature will reach around -50°C. In fact, I am looking for compressors that can withstand lower temperature of around -90°C. But, which kind of compressors can perform better in such conditions and where those can be found.
One of my friend told me that rotary screw compressors are best and they compress air almost isothermally. But, I want to know whether such compressor can perform similarly even in such cold temperature or not. It may be possible that new kind of problems will arise at such low temperature.
 
Engineering news on Phys.org
On the surface, someone might suggest a rotary compressor because there is no seal between the vanes and the casing, however selection is more about the trade-off between size and flow/pressure required.
Most trade tool compressors are reciprocating piston meaning you might get a few for the same cost as one rotary compressor of the same size, if available, but at a certain size the piston design becomes uneconomical and the rotating turbine is applied.
Regardless of the compressor selected rubbers and oils will be stiffer and more brittle, affecting their longevity, and wear at the mating parts unless replaced by a suitably softer or less viscous alternative.
So long as your motor will start, there are other considerations that apply depending on the application.
 
Actually I want to know what kind of companies can supply such kind of compressors.
 
Not my field but perhaps look at gas turbine engines as used on aircraft. The incoming air is V.cold at altitude.
 
pranj5 said:
Actually I want to know what kind of companies can supply such kind of compressors.
You need to specify the;
1. Volume of air input per minute.
2. Output pressure.
3. Output air temperature needed.

Since compression heats the air you might preheat the inlet air with the exhaust air by using an intercooler. That will reduce compression efficiency but will increase the compressor temperature.
 
The input pressure will be 1 bara and the output will be 6.4. By volume, the compression ratio will be 1:4. I want to the process to be as close to isothermal as possible. At present, market available compressors used water to keep the temperature of the gas/air during compression as stable as possible. But, as such low temperature, water will be useless and something else has to be used here.
 
What is the volume of input air, measured in metres3 or feet3 that you need to compress every minute or second?
 
Baluncore said:
What is the volume of input air, measured in metres3 or feet3 that you need to compress every minute or second?
Amount is not a factor here. I want to know how much scfm (standard Cubic feet per Minute) of compression can be achieved per kW. Scfm is the standard measurement for air/gas compressors.
 
  • #10
  • #11
pranj5 said:
Actually I want to know what kind of companies can supply such kind of compressors.
pranj5 said:
I want to know how much scfm (standard Cubic feet per Minute) of compression can be achieved per kW.
Scfm per kW will depend on technology and the scale of the plant.
I would have thought you required some particular volume for some task.
You don't seem to know what you want.
 
  • #12
Baluncore said:
Scfm per kW will depend on technology and the scale of the plant.
In that case, what kind of technology can give the best scfm/kW?
 
  • #13
At present, performance of compressors has been measured with cfm/hp or cfm/kW. Now, question is whether the cfm is measured before compression or after compression?
 
  • #14
You have gas engine or electric motor compressors for industrial applications or single-stage, piston-type ones for home use. The right tool should always match the level of difficulty of the job. Industrial-grade compressors are characterized or distinguished by their use of storage tanks.
 
  • #15
Just tell me what kind of compressors can give close to isothermal compression. It's for industrial use.
 
  • #16
I recommend you search on an industrial product listing site like GlobalSpec.

http://www.globalspec.com/
 
  • Like
Likes   Reactions: aaronrodg
  • #17
What are you trying to achieve with isothermal compression?

EDIT: Hang on, are you still trying to figure out a cycle to make an overunity machine via isothermal compression and adiabatic expansion (as described in your earlier thread here)? It still doesn't work.
 
Last edited:
  • #18
cjl said:
EDIT: Hang on, are you still trying to figure out a cycle to make an overunity machine via isothermal compression and adiabatic expansion (as described in your earlier thread here)? It still doesn't work.
Do you want to call this an "overunity machine"?
 
  • #19
Looks irrelevant to me...
 
  • Like
Likes   Reactions: russ_watters
  • #20
Mech_Engineer said:
Looks irrelevant to me...
That's your view. But, this is a proof that atmospheric heat can be extracted and converted into power.
 
  • #21
pranj5 said:
That's your view. But, this is a proof that atmospheric heat can be extracted and converted into power.

So to be clear, you're trying to come up with a way to extract atmospheric heat and turn it into electrical energy? What will you be using for your hot and cold heat sources? You cannot extract energy without first having a temperature difference, and efficiency will be low for low temperature differences.
 
  • #22
I don't want to discuss that in this thread. I just want to have some source of good turbine/machinery that can produce power/electricity with compressed air. That's all for now.
 
  • #23
I think this thread has run its course and is locked. My suggestion is that you browse the catalogues of major vendors or better yet speak to sales reps about your needs. But I can assure you that they will require you to be more specific about what you want the compressor to do than you were being here.
 

Similar threads

  • · Replies 14 ·
Replies
14
Views
2K
  • · Replies 1 ·
Replies
1
Views
3K
  • · Replies 4 ·
Replies
4
Views
6K
  • · Replies 20 ·
Replies
20
Views
5K
  • · Replies 11 ·
Replies
11
Views
3K
  • · Replies 8 ·
Replies
8
Views
6K
Replies
8
Views
2K
  • · Replies 3 ·
Replies
3
Views
12K
  • · Replies 30 ·
2
Replies
30
Views
4K
  • · Replies 3 ·
Replies
3
Views
4K