Why are the motor brushes not placed in the magnetic neutral axis?

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SUMMARY

The placement of carbon brushes in DC machines is critical to minimize sparking during commutation. Brushes are positioned outside the magnetic neutral axis to reduce the influence of magnetic fields, which can exacerbate sparking. The design aims to maintain a low rate of change of flux at the moment of commutation, ensuring that adjacent commutator segments experience minimal voltage differences. Understanding the relationship between flux and voltage is essential for optimizing brush placement and commutation timing.

PREREQUISITES
  • Understanding of DC machine operation and components
  • Familiarity with commutation processes in electrical engineering
  • Knowledge of magnetic fields and their effects on electrical circuits
  • Basic grasp of the derivative-integral relationship between flux and voltage
NEXT STEPS
  • Research the role of interpoles in DC motors
  • Study the effects of brush placement on sparking and commutation
  • Learn about the design principles of magnetic circuits in electrical machines
  • Explore the mathematical relationships between flux, voltage, and commutation timing
USEFUL FOR

Electrical engineers, students studying electrical machines, and professionals involved in the design and maintenance of DC motors will benefit from this discussion.

janu203
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Viewed from the side, it is clear that the motor commutator and brushes are mounted further along the shaft, outside the magnetic circuit of the field and armature. The design of the magnetic circuit aims to reduce the air gaps between the poles and the armature. The brushes are surrounded by large air gaps which implies low magnetic fields.

It is unsafe to assume that more sparking would result from the presence of a magnetic field. Magnetic fields can be an advantage in “blowing out” electric arcs that form when contactor switches are opened with an inductive load.
 
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How certain are you that sketch is correct?

http://www.engineersparadise.com/sixcms/media.php/1466/2007Neutral-zone.pdf

upload_2018-2-10_11-11-13.png


http://www.wmea.net/Technical%20Papers/Setting%20Neutral%20via%20AC%20Curve%20Method%20on%20DC%20Machines%20-%20Flander.pdf
 

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On the motors that I have seen, there gap between the field magnet and the commutator core appears to be a small as possible. I would have assumed that the external field would be small in the region of the brushes. Also, I think the field would be not change much and always be in the same direction (which is what the brushes are there for).
But looking at the OP again, why would the local field around the brushes be responsible for 'inducing sparks'? An emf is induced around a whole loop, not a point.
 
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janu203 said:
In given figure of interpoles connection for a DC Machine, why the carbon brushes connected to the commutator are not placed in the Magnetic neutral axis? The given position will induce more sparking.

Interpoles solution is from following website
https://www.quora.com/Electrical-Machines-What-do-interpoles-do-in-DC-motors
Always cross check anything you get from internet.

interpoles.jpg


sophiecentaur said:
But looking at the OP again, why would the local field around the brushes be responsible for 'inducing sparks'? An emf is induced around a whole loop, not a point.

Bravo Sophie !

@janu203

Think about what's happening at the commutator.
As the brush slides along it short circuits adjacent commutator segments. That connects some coils in parallel.
So it's important that the coils connected to those segments are experiencing minimum rate of change of flux at instant of commutation.. Else there'd be significant voltage between adjacent segments.
Where does a sinewave have its minimum rate of change ? At the peaks where its slope goes through zero. That's why commutation is counter-intuitively set to occur at instant of maximum flux linkage which is its minimum rate of change.
Always keep in the back of your mind that derivative-integral relationship between flux and voltage. It gets you out of a lot of paradoxes.

I hope that word picture helps you form a mental image that leads you to the right formulae. That's the start of understanding... .From an ancient magazine -
upload_2018-2-10_14-45-22.png


observe brushes under interpoles...
upload_2018-2-10_14-43-57.png


old jim
 

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