Why is my custom microwave transformer producing inconsistent voltage?

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Discussion Overview

The discussion revolves around the inconsistent voltage output of a custom-modified microwave transformer, focusing on the challenges faced while rewinding the secondary coil. Participants explore potential causes for the voltage fluctuations and the behavior of the transformer during testing.

Discussion Character

  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant reports initial successful voltage readings of around 176 VAC from the secondary coil but later experiences a drop to .123 VAC after additional winding.
  • Another participant questions the accuracy of the primary coil's voltage measurement, suggesting it is closer to .320 VAC.
  • Concerns are raised about the possibility of a shorted turn in the winding, with one participant expressing doubt about this due to rewinding with new wire.
  • Another participant notes fluctuating readings from the secondary coil, indicating a range from .142 to .180 VAC.
  • A later reply reveals that the use of enamel-coated wire without proper preparation may have contributed to the issues, suggesting a need to sand off the enamel for better electrical contact.

Areas of Agreement / Disagreement

Participants express uncertainty regarding the cause of the inconsistent voltage output, with multiple potential explanations being discussed but no consensus reached on the underlying issue.

Contextual Notes

Limitations include the potential impact of the enamel coating on wire connections, the accuracy of voltage measurements, and the need for further investigation into the condition of both the primary and secondary coils.

Who May Find This Useful

Individuals interested in transformer modifications, electrical engineering, or troubleshooting electrical components may find this discussion relevant.

RED119
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So I was attempting to modify a microwave transformer by wrapping my own secondary coil. The first coil was standard from the microwave, around 16 gauge wire, 100 turns, so I was wrapping my coil with around a 16 gauge wire, I put it together, put a weight on the transformer to keep it together and tested it with my voltmeter and it read around 176 VAC... then I kept winding and tried again but only got .123 VAC, I found this odd so I checked the primary coil, it was getting 120 VAC, it was making the buzzing that transformers do (its 60Hz by the way), when I measured the primary coil it got around 180 VAC, the primary coil was getting hot while the secondary coil I wrapped was cold... I honestly have no idea what is going on or what I did but this is odd stuff... or maybe I am just naive. Here are some pictures to help with analysis:
IMAG0281.jpg
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*primary coil is not measuring 180VAC, it around .320VAC (essentially 0)
 
Shorted turn somewhere?
 
CWatters said:
Shorted turn somewhere?
I don't think so since I re-wrapped the coil with new wire after it happened the first time, but I still think its worth checking, is there an easy way to check if a turn shorted? and should I check both coils?
 
the secondary coil is putting out .142 then going up to .180 then back down to around .142 and back up again
 
:oops: enamel coated wire... forgot to sand off the enamel of the new end... my bad
 
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