Are all carbon composites produced from oil?

In summary, carbon composites are typically made from a combination of polymers and resins derived from oil, as it is the most cost-effective source of pure carbon. While other sources such as plants and corpses could potentially be used, the process would likely be more complicated and costly. Additionally, the purity of carbon is important in creating strong carbon fiber composites, making oil a preferred source.
  • #1
Armantium
As I understand it, carbon composites are some combo of polymers and resins, which are derived from oil(black goo from the ground) as the main raw resource.

However, as this is carbon, couldn't such materials be produced also from other sources, like corpses, plants, etc? I mean, carbon is practically in all organic matter...Is the issue that oil is the most cost-effective?
 
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  • #2
Armantium said:
Is the issue that oil is the most cost-effective?

Mostly. Still, there are polymers (which is a bit wider category than "carbon composites") that are made from plant matter. For example google for cellulose acetate and PLA.
 
  • #3
Borek said:
Mostly. Still, there are polymers (which is a bit wider category than "carbon composites") that are made from plant matter. For example google for cellulose acetate and PLA.
Carbon composites are (or should be) designed materials in the sense they have to join permanently the filler or ceramics or polymer and the whole should demonstrate its superior properties. To meet these purposes C (mainly as C fiber) should fit into crystal or molecular structure of the remaining components. In practice most research concerns finding polymer wchich fits into C fiber.
To be useful in composite, C should be chemically homogeneous. This restriction eliminates all natural C sources expect diamonds (even graphite contain some impurities). Oil and natural gas are the only popular raw materials which gives access into high purity C on acceptable cost.
May be in the future someone designes C reffination from impure sources, but until now the most cost-effective way is burning this source and reduce resulting oxide into C.
 
  • #4
Armantium said:
oil(black goo from the ground) as the main raw resource.

However, as this is carbon,
Crude oil is far more complex than just being "composed of carbon" - it is a complex mixture of around 1000 different hydrocarbons and especially sulfurous-hydrocarbon compounds, as I understand it. The most "sludge like" components are tar and bitumen compounds and the more refined components are the light alkanes and alkenes (methane, ethane, methylene and acetylene (ethylene)).

Extracting the pure carbon from these substances probably in itself requires a good deal of energy and numerous complicated chemical and mechanical processes ("cracking" and fractionated destillation) and thereby a rather costly affair...but I imagine extracting pure carbon from other organic sources could be even more costly since raw organic substances are more "contaminated" with other elements and compounds.

Carbon fibre composites require a resin which is reinforced with a fibre - a bit like reinforced concrete, which is "held together" with strands of steel rod which give the overall concrete structure a stronger structure. The trick with carbon fibre composites is to find a reinforcing material which doesn't react chemically with the resin during the hardening process, as this would weaken the overall structure.

Carbon fibres are perfect for this, and especially the purer form graphite, which can be forced into a threadlike molecular crystal structure and thereby giving the fibre a high strength.
JPS
 
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  • #5
Oil is a mixture of compounds, not elements. So making C fibers from oil have to be a series of reactions decomposing these compounds to eliminate elements another than carbon. More important, these reactions and accompanying separation and purification stages should remove all components which would be difficult to separate from elemental C. The easiest and cheapest ways to achieve these goals starts from natural gas or petroleum, especially "sweet" brands.
 
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1. What are carbon composites?

Carbon composites are materials made up of two or more constituent materials with significantly different physical or chemical properties. They are typically made up of a carbon matrix and a reinforcing material, such as fibers.

2. How are carbon composites produced?

Carbon composites are typically produced through a process called polymerization, where a liquid resin is combined with a reinforcing material and then cured under high heat and pressure. This results in a strong and lightweight material.

3. Are all carbon composites produced from oil?

No, not all carbon composites are produced from oil. While many carbon composites do use petroleum-based resins, there are also plant-based and bio-derived resins available. Additionally, some carbon composites may use alternative reinforcing materials, such as glass or natural fibers.

4. What are the benefits of using carbon composites?

There are several benefits to using carbon composites, including their high strength-to-weight ratio, corrosion resistance, and durability. They are also lightweight and have a lower environmental impact compared to traditional materials like steel or aluminum.

5. How are carbon composites being used in industry?

Carbon composites are being used in a wide range of industries, including aerospace, automotive, sports equipment, and construction. They are commonly used to make components that need to be strong and lightweight, such as airplane wings, car bodies, and bicycle frames.

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