Corrosion resistant material at high temperature/high pressure?

In summary, the conversation discusses the fabrication of a part that will be exposed to super critical water at high temperatures and pressures. The previous use of titanium and other methods to prevent corrosion caused by dissolved solids, specifically Cl-, has not been successful. The water will also have a high oxygen level and shockwaves due to the ignition process. The search is ongoing for a material that can withstand these conditions for a longer period of time, up to 5000 hours, and only needs to withstand temperatures of 600-700C and corrosion. The concern is stress corrosion cracking caused by Cl- and other aggressive substances.
  • #1
Spindre
1
0
Hi I am about to fabricate a part exposed to super critical water (600C & 250bar).

In the past people have been using titanium or convoluted methods to prevent excessive corrosion induced by dissolved solids (principally Cl-), which under supercritical conditions precipitate, coming back into solution in high pressure/high temperature but sub-supercritical water.
FYI, the water will also have a high to near-saturated dissolve oxygen level. Also some shockwaves will travel throughout the water when the arc ignites the introduced oxidizer to flash heat the water up to the required temperatures, ergo ceramics have also not performed well.

Now, even titanium or titanium coated steel didn't last particularly long in the days when people were working with supercritical oxidation. I would hope that by now a new material have been discovered, which can withstand these conditions for 5000hrs.

The material will be supported by the pressure vessel, so it only needs to be able to withstand temperatures up to 600-700C and the corrosion.
 
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  • #2
Spindre said:
Hi I am about to fabricate a part exposed to super critical water (600C & 250bar).

In the past people have been using titanium or convoluted methods to prevent excessive corrosion induced by dissolved solids (principally Cl-), which under supercritical conditions precipitate, coming back into solution in high pressure/high temperature but sub-supercritical water.

FYI, the water will also have a high to near-saturated dissolve oxygen level. Also some shockwaves will travel throughout the water when the arc ignites the introduced oxidizer to flash heat the water up to the required temperatures, ergo ceramics have also not performed well.

Now, even titanium or titanium coated steel didn't last particularly long in the days when people were working with supercritical oxidation. I would hope that by now a new material have been discovered, which can withstand these conditions for 5000hrs.

The material will be supported by the pressure vessel, so it only needs to be able to withstand temperatures up to 600-700C and the corrosion.
What is the application? A lifetime of 5000 hrs is rather short? Certainly an oxidative environment with Cl- is rather aggressive, especially as temperature increases. What kind of dissolved solids? Cl- is an ion (anion), so it's in solution. The concern with Cl and halides, and polythionic acids, in general, is stress corrosion cracking. Halides and polythionic acids undermine the protective layers on alloys like stainless steel, and other systems.
 

1. What is corrosion?

Corrosion is the gradual deterioration of a material due to chemical reactions with its surrounding environment.

2. Why is corrosion a concern at high temperatures/high pressures?

At high temperatures and pressures, materials are more susceptible to corrosion due to increased chemical reactivity and the presence of corrosive agents such as water vapor and oxygen.

3. What materials are resistant to corrosion at high temperatures/high pressures?

Materials that are commonly used for their corrosion resistance at high temperatures and pressures include stainless steel, nickel alloys, and titanium alloys.

4. How do these materials resist corrosion?

These materials resist corrosion through the formation of a passive oxide layer on their surface, which acts as a barrier against corrosive agents.

5. Are there any factors that can affect the corrosion resistance of these materials?

Yes, factors such as temperature, pressure, and the presence of other chemicals can affect the corrosion resistance of these materials. In addition, the composition and microstructure of the materials can also play a role in their corrosion resistance.

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