How do I build a powerful DC motor for a go-kart?

In summary, the conversation discusses the desire to build a simple DC motor go-kart and the questions surrounding the motor's design and power needs. The conversation also mentions the potential use of golf cart motors as a model for the needed horsepower.
  • #1
devTr4P
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Hello,

I would like to start building a simple DC motor Go-kart, but I would like to build my own DC motor for it. A simple one that can make the car move.

I know how DC motors work and I understand the physics of it, but I'm not sure about some things:
- Are all DC motors (large or small) the same (same mechanism and parts like the magnets, commutator, etc.) and are they built the same way?

- How much wattage, voltage, force is needed to make the Go-kart move (with me in it)?Thank you.
 
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  • #2
https://en.wikipedia.org/wiki/Brushless_DC_electric_motor
https://en.wikipedia.org/wiki/Brushed_DC_electric_motor

The generic design you select will depend on whether you are better at machining accurate parts, or at building electronics. And on whether you insist on making your own drive train between the motor and the wheels.

https://www.physicsforums.com/threads/what-power-is-needed-to-run-a-48v-electric-motor.695571/

https://www.cartszone.com/ccemseries.asp

I would guess that golf cart motors would be a reasonable model for what you would need. So that is "a few horsepower."

https://en.wikipedia.org/wiki/Horsepower

Depending on how efficient your motor is, that means you need something in the range of a few kilo-watts.
 
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  • #3
devTr4P said:
Hello,

I would like to start building a simple DC motor Go-kart, but I would like to build my own DC motor for it. A simple one that can make the car move.

I know how DC motors work and I understand the physics of it, but I'm not sure about some things:
- Are all DC motors (large or small) the same (same mechanism and parts like the magnets, commutator, etc.) and are they built the same way?

- How much wattage, voltage, force is needed to make the Go-kart move (with me in it)?Thank you.
your last question can be rather loaded... what is your backround?
 
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  • #4
Thank you for the replies! It really helped.
I'm a 17 year old student and I pursue a mechanical engineering career.
 

1. How does a large DC motor work?

A large DC motor works by using a direct current power source to create a magnetic field that interacts with the magnetic field of a fixed magnet. This interaction causes the motor to rotate, which in turn can be used to power various machines and devices.

2. What are the main components of a large DC motor?

The main components of a large DC motor include a stator, rotor, commutator, brushes, and power supply. The stator is the stationary part of the motor that contains the fixed magnets, while the rotor is the rotating part that interacts with the magnetic field. The commutator is a device that helps to switch the direction of the current flow, and the brushes are used to transfer the current from the power supply to the commutator.

3. How is the speed of a large DC motor controlled?

The speed of a large DC motor can be controlled by varying the amount of current supplied to the motor. This can be done through a device called a motor controller, which regulates the amount of current flowing through the motor. Additionally, the number of windings in the motor's coils can also affect its speed.

4. What are the advantages of using a large DC motor?

Large DC motors have several advantages, including high torque at low speeds, simple and robust construction, and easy speed control. They are also more efficient than other types of motors, making them ideal for applications that require high power and precise speed control.

5. What are some common uses of large DC motors?

Large DC motors have a wide range of applications, including powering industrial machinery, elevators, trains, and electric vehicles. They are also commonly used in household appliances such as washing machines and vacuum cleaners. In addition, large DC motors are used in renewable energy systems, such as wind turbines and hydroelectric generators.

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