Hydraulic Variable displacement piston Pump selection

In summary, the speaker is designing a hydraulic system with 8 components that require 150 bar pressure and 140 lpm flow, but not all components work together at the same time. They are looking to use a Hydraulic Variable displacement piston Pump for the system and need help with sizing it. The pump should be set to maintain a constant pressure of 150 bar and should have a minimum displacement of 94 ml per rev to achieve 140 lpm at 1500 RPM. The speaker also mentions the possibility of using a hydraulic accumulator to shut down the motor and pump when flow is not needed.
  • #1
Tejas Patel
14
0
Hello everyone,

I am designing one hydraulic system. In that system their is total 8 no of component function. When all the component work that time its take 150 Bar pressure and 140 lpm flow. but this all are all time not working together. they are hardly 4 to 5 time working together in day. and if single function is working that time pressure required is 150 bar and flow 15 lpm.

Now i want to use Hydraulic Variable displacement piston Pump for this system.

Now anybody help me to sizing out Variable displacement piston Pump for this system.
 
  • #3
Sorry about the delay in reply.

You could specify a constant pressure, variable displacement pump set to maintain 150 bar.

There are a few questions here.
Are all your hydraulic components in parallel or can some be in series ?
How will you drive the pump, diesel or electric? What will be the available shaft RPM?
Do you have preferred pump manufacturers / suppliers ?

As an example; 140 Litre per minute at 1500 RPM will need a minimum displacement of 140/1500 Litre/rev = 94 ml per rev. It would need to automatically adjust the volume from zero to 94 mL per rev.

While hydraulic fluid is needed, the pump output pressure should remain at 150 bar. If a hydraulic accumulator was used it would be possible to shut the motor and pump down while flow was not required. The accumulator would provide the 15 L/m needed during the short time while the motor is started.
 

What is a hydraulic variable displacement piston pump?

A hydraulic variable displacement piston pump is a type of pump that is used to convert mechanical energy into hydraulic energy. It uses pistons to create a pumping action, allowing it to pump a variable amount of fluid depending on the demand.

How do I select the right hydraulic variable displacement piston pump?

When selecting a hydraulic variable displacement piston pump, there are several factors to consider such as flow rate, pressure rating, speed, and efficiency. It is important to also consider the application and the type of fluid being pumped to ensure the pump can handle the specific requirements.

What are the advantages of using a hydraulic variable displacement piston pump?

The main advantage of using a hydraulic variable displacement piston pump is its ability to vary the flow rate and pressure according to demand. This allows for better control and efficiency, reducing energy consumption and wear on the pump. It is also more compact and can handle high pressures and temperatures.

What are the common applications of a hydraulic variable displacement piston pump?

Hydraulic variable displacement piston pumps are commonly used in industrial and mobile applications, such as in construction equipment, agricultural machinery, and manufacturing. They are also used in hydraulic power systems for presses and other machinery.

How do I maintain and troubleshoot a hydraulic variable displacement piston pump?

Maintenance of a hydraulic variable displacement piston pump involves regularly checking and replacing the necessary components, such as filters and seals. Troubleshooting typically involves checking for leaks, adjusting the pressure and flow settings, and ensuring the pump is properly lubricated. It is important to follow the manufacturer's guidelines for maintenance and troubleshooting.

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