Improving the density of tungsten

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The discussion centers on improving the density of bulk tungsten, which is currently at 84%. The participant seeks methods to enhance this density to over 95% without altering the sintering process. Suggestions include utilizing electric current and exploring melting techniques, such as forming the tungsten into a long rod and melting it slowly to remove impurities. The conversation also touches on the importance of crucible material for molten tungsten and references various compaction methods, like isostatic compression, to achieve desired mechanical properties. Participants inquire about the specifics of the project, including production scale, equipment availability, and safety considerations, to provide tailored advice.
kafri09
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hey all.

i am making a sample of bulk tungsten.
but i am getting only about 84% denstiy...

can anyone suggest a mathod of improving it?
i do not want to change my sintering process so the method should be after i get the bulk...

so... anyone can suggest a process to go from 84% bulk to about 95%+

(i am thinking of electric current or somthing like that...)

any reading materials on the subject would be great...

thanks!
 
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Are you refining it from tungsten ore? What kind of contaminants are left in the mix? You already know how hot tungsten has get to melt so it will for sure be energy intensive if all you have in your kit are thermal techniques.
 
Try melting it the shape of a long rod. Melt it slow and long. Cut off the top and bottem
 
notinthebox said:
Try melting it the shape of a long rod. Melt it slow and long. Cut off the top and bottem

And what shall be the crucible material for molten tungsten, please?
 
kafri09 said:
i am getting only about 84% density...

Do I remember that tungsten is compacted by sintering?
Wikipedia should bring some details.

Anyway, all alloys are compacted after melting, sometimes to get their normal mechanical properties, sometimes just to get a reasonable density. It parts can't be laminated, extruded... they undergo processes like isostatic compression. If not, they stay too weak.
 
Floating zone melting is an option I guess. A vertical tungsten bar can suspend itself, but I guess you wouldn't ask if you had the appropriate oven. Can't you just buy it from Goodfellow?
 
Can you give us some more info?
1 Is this for home or a commercial product?
2 what is its shape
3 are you making more then one at a time
4 Are you handy and safety minded?
5 can you make or get equipment
6 what is the weight of the end product
7 what size is it
8 what is the mold made of
9 what temp are you heating it to now
10 do you have a work shop now
 

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