Polymers pyrolisys - how it works?

In summary, the thread discusses a method of pyrolysis called Thermal Cracking in which polymers are heated to high temperatures to break them down into smaller molecules, which can be used to produce diesel fuel and other products. Pressure is not necessary for this process, but may be used to increase the yield of desired products.
  • #1
Gloyn
41
0
Hi,

I was browsing the Internet and I found a thread about polymers pyrolysis:

http://www.energeticforum.com/renewable-energy/7040-how-turn-plastic-waste-into-diesel-fuel-cheaply.html

Guy there states, that just due to temperature of about 400C polymer chains are being broken into shorter chains and he obtains hydrocarbons from diesel fuel range (10-15 carbons in chain). My question is: how is that possible, as all papers that I've read until now states, that not only high temperature is required, but also pressure of ~12MPa at least for successful decomposition of polymers. What chemical reactions are involved? It would be awesome if someone could give a short description of what happens (from a point of view of a chemist) to those polymers in the device from the link.
 
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  • #2
The type of pyrolysis being discussed in the thread is Thermal Cracking. In this process, polymers are heated to temperatures between 300-600°C and the molecules break apart into smaller molecules. This is also known as thermal depolymerization. The key factor during thermal cracking is the heat, which causes a chain reaction in which the bonds between the polymer molecules are broken, forming smaller molecules called monomers. Monomers such as ethylene, propylene and butene can then be further processed into useful products like diesel fuel. The pressure used in the device from the link is not necessary for thermal cracking, as the high temperatures alone are enough to break down the polymer molecules. However, pressure may be used to increase the yield of the desired products. In general, the chemical reactions involved in thermal cracking involve breaking the C-C and C-H bonds in the polymer molecules, which releases energy and creates smaller molecules. These molecules can then be further processed into fuels or other useful products.
 

1. What is polymers pyrolysis and how does it work?

Polymers pyrolysis is a process in which polymers, or large molecules made up of repeating units, are broken down into smaller molecules through the application of heat. The process typically involves heating the polymers to high temperatures in the absence of oxygen, causing them to break down into their constituent parts.

2. What are the benefits of polymers pyrolysis?

One of the main benefits of polymers pyrolysis is that it allows for the recycling of plastic waste. By breaking down polymers into smaller molecules, they can be further processed and used to create new materials, reducing the amount of plastic waste in landfills and the environment. Additionally, the process can also produce valuable byproducts such as fuels and chemicals.

3. What types of polymers can be pyrolyzed?

The majority of polymers can be pyrolyzed, including common plastics such as polyethylene, polypropylene, and polystyrene. However, some polymers, such as PVC, may release harmful gases during the pyrolysis process and therefore should be avoided.

4. How is polymers pyrolysis different from incineration?

Polymers pyrolysis is often confused with incineration, but they are two distinct processes. While incineration involves burning waste at high temperatures, polymers pyrolysis uses heat to break down the polymers into smaller molecules without combustion. This means that polymers pyrolysis produces less pollution and greenhouse gas emissions compared to incineration.

5. What are the potential challenges of polymers pyrolysis?

One of the challenges of polymers pyrolysis is the variability of the feedstock. Different types of polymers and different sources of plastic waste may require different temperatures and conditions for efficient pyrolysis. Another challenge is the cost and energy required to heat the polymers to high temperatures, making it important to find ways to make the process more energy-efficient.

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