Induction heating of a cylinder

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SUMMARY

The discussion centers on the calculations for induction heating of a metallic cylinder within a solenoid powered by an AC current. The initial formula used for the magnetic field, B = μni, was identified as incorrect for time-varying fields, necessitating a more complex expression involving Bessel functions. The participant recalculated the electric field using Maxwell's equations and expressed concerns about the unrealistic power output of 10 kW from a 5 A, 230 V input. The correct approach to modeling the magnetic field is crucial for accurate induction heating calculations.

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Toftarn
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Hello!

I am making som calculations on induction heating of a metallic cylinder inside
a solenoid through which an AC current passes, but the answer I get seems to
be completely unrealistic (10 kW with a 50 Hz, 5 Amps, 230 V rms), but I can't seem
to find my mistake.

What I think is wrong is the expression for the magnetic field inside the solenoid. I
have used
B = \mu n i

But is this really correct for a time varying field?
As far as I know it is derived using amperes law in the static case when the displacement
current is zero, but I haven't found any passing comment or remark or anything anywhere
that this equation is valid only in the static case. So is this formula correct even in the
time varying (sinusoidal) case? If not, what should it be replaced by?

Basically, what I did for the rest of the calculation was simply to get the E-field by starting
from the maxwell equation

\nabla \times \vec{E} = -\frac{\partial \vec{B}}{\partial t}

and integrating both sides over a circle of radius r. The righthand side was simplified using the expression
for the B-field above, and the left hand side was simplified using Stoke's Theorem to obtain
an expression for the E-field at radius r from the cylinder axis.

Then I calculated the power from

P = \iiint_{\text{cylinder}}{\sigma E^2 \text{dV}}

Another thing that worries me is that I find that the E-field is proportional to the distance
r to the cylinder axis. When I read about induction heating on the internet the skin effect is
always mentioned, but it didn't pop out my calculations anywhere... But on the other hand,
these calculations came straight from Maxwell's equations so I find it hard to believe that they are completely wrong...
 
Science news on Phys.org
First, 10kW out of 5A at 230V is impossible.

An induction heater is working pretty much like an ordinary transformer. You have a primary winding and a secondary winding. However, the secondary is the one you want to heat up instead of transfer electric current through a lamp or a AC motor.


Vidar
 
Okay, I figured it out. It turns out the problem was that the magnetic field inside the solenoid
was not given by that expression for B, but was actually given by a rather intricate expression
with bessel functions and such.

Anyway, here is a link to an article discussing just this, if anyone should be interested :P

http://jap.aip.org/resource/1/japiau/v17/i3/p195_s1
 
Last edited by a moderator:

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