Understanding the Principle of a Steel Bar Sensor: Explained by Experts

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The discussion revolves around a sensor designed to monitor the movement of a steel bar, with the green part moving while the gray part remains stationary. Initially, there was confusion regarding the sensor's mechanism, with speculation about LED usage and magnetism. It was clarified that the green component is a plastic part attached to the steel bar, and the sensor likely operates as an optical switch using an infrared LED. The gray plastic housing contains the LED and photodiode, which are effective due to the transparency of the plastic to near-infrared light. Ultimately, the sensor was identified as a photomicrosensor.
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Hi all,

I have this sensor which monitors the moving of a steel bar (see attached pic). The green part is moving backward and forward (the arrows), the gray is stationary.
What I would like to know is the principle of this sensor. At first I thought it uses a small led in the gray one and the green passing through will gives signal. But I can not see the led. It may be based on magnetism, but the two are made of plastics... and I am puzzled.

Any input is appreciated.

Thanks.
 

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Clarify something for me, please. You said initially that the thing measures the movement of a steel bar, then later that the parts are made of plastic. Do I take it, then, that the green bit is a plastic part that's attached to the steel?
 
Danger said:
Clarify something for me, please. You said initially that the thing measures the movement of a steel bar, then later that the parts are made of plastic. Do I take it, then, that the green bit is a plastic part that's attached to the steel?

Yes, the green part is screwed to the steel bar that is moving.
 
It probably is an optical switch but uses an infrared led.
The LED and photdiode will be inside the grey plastic. Thin plastic is fairly transparent to near IR and it will keep the optical parts clean.
 
mgb_phys said:
It probably is an optical switch but uses an infrared led.
The LED and photdiode will be inside the grey plastic. Thin plastic is fairly transparent to near IR and it will keep the optical parts clean.

Thank you. I have checked and it's a photomicrosensor.
 
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