A questions for tribologists re viscosity grades

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SUMMARY

This discussion focuses on understanding viscosity grades in lubrication, specifically referencing the chart from MachineryLubrication.com. The chart illustrates that ISO grade 5 is suitable for temperatures from -40C to 25C with a DN factor of ~190,000 to 1,000,000, while ISO grade 460 is appropriate for temperatures of 100C to 120C and a speed rating of 10,000 to 25,000. ISO grade 32 serves a broad range of applications from 20C to 110C with a speed rating of 10,000 to 1,000,000. Additionally, it is established that higher-speed applications necessitate thicker greases to maintain consistency and prevent excessive thinning due to heat generation.

PREREQUISITES
  • Understanding of viscosity and its impact on lubrication
  • Familiarity with ISO viscosity grades
  • Knowledge of NLGI grease consistency grades
  • Basic principles of tribology and lubrication engineering
NEXT STEPS
  • Research the relationship between viscosity and temperature in lubricants
  • Learn about NLGI grease consistency grades and their applications
  • Explore the effects of speed factors on lubrication performance
  • Study the principles of heat generation in high-speed bearings
USEFUL FOR

This discussion is beneficial for lubrication engineers, tribologists, and maintenance professionals involved in selecting and applying lubricants in high-speed machinery.

tr888
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I'm just a layman trying to understand some information and a chart I'm reading about viscosity as it relates to practical lubrication choices.

There's an article here at MachineryLubrication.com on how to choose the proper grease.

First, I would like to make sure I am reading this chart from that article correctly (ignore the arrow pointing at ISO22).

Backup_200509_lubeselect-fig1.gif


At the top left corner of the chart, at ISO grade 5, we have viscosity suited for a narrow range of applications, those with an operating temperature from approx -40C to 25C and a DN factor of ~190,000 to 1,000,000; and at the bottom right corner of the chart, at ISO grade 460, we have viscosity suited for a narrow range of applications, those with an operating temperature of roughly 100C to 120C, and a speed-rating of roughly 10,000 to 25,000; and in the middle of the chart, at say ISO 32, we have viscosity suited for a very broad range, from 20C to 110C and with a speed rating of 10,000 to 1,000,000.

Second question. The author writes:

For bearings, speed factor and operating temperature can be used to determine the best consistency or NLGI grade for a given application. It may seem counterintuitive, but higher speed factors require higher consistency greases.[my emphasis]


Why is a thicker consistency required for higher-speed applications? (I read "higher" = thicker, less "runny".) Is that because higher speeds generate more heat and the thickness is meant to keep the grease from getting too "runny" . Or is it a question of force and not heat?

Thank you.
 
Last edited:
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Does "speed factor" mean "speed"?
 

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