Antiquated Switchgear: Arc Flash Hazards

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Discussion Overview

The discussion centers on the assessment of low voltage (LV) and medium voltage (MV) switchgear in relation to arc flash hazards, particularly focusing on whether older switchgear is more prone to such hazards. Participants explore the implications of upgrading aging equipment and seek reliable sources of information regarding the risks associated with older gear.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant is reviewing LV and MV switchgear and is concerned about the potential for arc flash hazards in older equipment, specifically those that are 20-30 years old.
  • Another participant suggests a resource that may contain relevant information on mitigating arc flash hazards in medium voltage switchgear.
  • A third participant mentions IEEE standards as a source for calculations related to arc flash hazards and notes that many engineers rely on software for these calculations rather than manual methods.
  • There is a mention of the NEC 70E document, which is described as a safety document for electricians but not necessarily a comprehensive guide for calculating arc flash values.

Areas of Agreement / Disagreement

Participants express varying levels of familiarity with resources related to arc flash hazards, and there is no consensus on whether older switchgear is definitively more susceptible to arc flashes. The discussion remains unresolved regarding the specific risks associated with aging equipment.

Contextual Notes

Participants highlight limitations in available resources and the reliance on software for calculations, indicating a potential gap in practical application of standards and guidelines.

Dembadon
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I am reviewing the LV and MV switchgear and their protection path within our plant. A significant number of critical breakers and enclosures are 20-30 years old and are in need of replacement. In addition to considering the operational advantages of upgrading the gear, I am trying to find information related to Arc Flash hazards and whether older gear has a higher chance of producing an arc flash.

I have searched the NFPA 70E for information and cannot find anything related to my question; most of the standards are related to compliance, not analyzing root causes for the flashes themselves. Does anyone know of a reliable source that discusses whether older gear is more susceptible to arc flashes, or if there is no significant risk at all?
 
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The actual guide for calculations are taken from the IEEE standards: https://standards.ieee.org/findstds/standard/1584-2002.html is one source. The NEC 70E document is a safety document that helps or pertains to electricians or trained personal to work with the proper safety wear or simply power down the equipment if the Arc Flash values are too high.

Sadly most Electrical Engineers do not reference or learn how to apply this document to actually calculate these values by hand (many contracts or specifications don't allow this either, but insist on a software model and calculation), but use software and model these calculations based upon current plant conditions and configurations. Adding a large motor or changing out a service transformer necessitates a complete recalculation of the whole system.
 

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