Battery Sizing for AC System: What Factors Should Be Considered?

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Discussion Overview

The discussion revolves around the factors to consider when sizing DC lithium-ion batteries for a 90KVA, 200/115 Volts AC, 400 Hz, 3-phase system. Participants explore various methodologies, assumptions, and calculations related to battery capacity and power requirements.

Discussion Character

  • Technical explanation
  • Mathematical reasoning
  • Debate/contested

Main Points Raised

  • One participant expresses interest in sizing batteries for a specific AC system and notes that previous sizing attempts have resulted in oversizing.
  • Another participant inquires about the duration for which the system needs to produce 90 KVA and mentions Tesla's approach to battery sizing.
  • A participant outlines their calculations for effective power, including assumptions about the power factor and three-phase characteristics, leading to a proposed battery capacity of at least 280 kWh for two hours of operation.
  • Another participant suggests that the voltage is likely given in RMS and provides an alternative calculation, indicating a need for 162 kWh based on the power factor.
  • One participant questions the nature of the system, suggesting that the 90 KVA rating may not represent continuous power usage and emphasizes the importance of understanding the load characteristics.
  • Concerns are raised about compatibility between the UPS and battery technology, particularly regarding charging requirements for lithium polymer batteries compared to lead-acid batteries.
  • Discussion includes the distinction between KVA and real power in AC systems versus the effective power in DC systems, highlighting the complexity of battery ratings and discharge rates.

Areas of Agreement / Disagreement

Participants express differing views on the calculations and assumptions regarding power requirements and battery sizing. There is no consensus on the correct methodology or the appropriate capacity needed for the battery system.

Contextual Notes

Participants note limitations in available information, such as the specific power usage of the system and the assumptions made regarding the power factor. The discussion also highlights the dependence on definitions and the potential variability in battery performance based on discharge rates.

Jeza43
Hi,

Interested in sizing some DC lithium-ion batteries (through a controller) to power the following system: 90KVA, 200/115 Volts AC, 400 Hz, 3-phase.

The current approaches I've taken have been drastically oversized so I'm clearly missing something.

Cheers,
J.
 
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How long does it need to produce 90 kva?

My understanding is that Tesla does 88kvah by paralleling thousands of small standard cells...
 
Jeza43 said:
Hi,

Interested in sizing some DC lithium-ion batteries (through a controller) to power the following system: 90KVA, 200/115 Volts AC, 400 Hz, 3-phase.

The current approaches I've taken have been drastically oversized so I'm clearly missing something.

Cheers,
J.
Perhaps show us your calculations. They might be correct.
 
russ_watters said:
How long does it need to produce 90 kva?

My understanding is that Tesla does 88kvah by paralleling thousands of small standard cells...
It needs to produce for around two hours, yes I'm currently looking at utilizing Nissan Leaf battery packs which have a capacity of approximately 24 kWh.
 
To elaborate, CWatters, I'll step you through my process back to front. To obtain the effective power derived from the AC system I calculated the rms current and voltage, which then using a power factor of 0.9 (assumption as cannot find specific to the system) and a added factor of sqrt(3) for the three-phase aspect provided the following:

V_rms=V_max / sqrt(2) = 200 V/sqrt(2)=141.4 V
I_rms=90 KVA / V_rms = 636.4 A
P_eff = V_rms * I_rms * PF * sqrt(3) = 140 kW

Which would indicate for two hours of operation I would need a capacity of at least 280 kWh.

Any feedback would be appreciated, come from a mechanical background so am not confident with my methodology.
Cheers,
J.
 
Jeza43 said:
To elaborate, CWatters, I'll step you through my process back to front. To obtain the effective power derived from the AC system I calculated the rms current and voltage, which then using a power factor of 0.9 (assumption as cannot find specific to the system) and a added factor of sqrt(3) for the three-phase aspect provided the following:

V_rms=V_max / sqrt(2) = 200 V/sqrt(2)=141.4 V
I_rms=90 KVA / V_rms = 636.4 A
P_eff = V_rms * I_rms * PF * sqrt(3) = 140 kW

Which would indicate for two hours of operation I would need a capacity of at least 280 kWh.

Any feedback would be appreciated, come from a mechanical background so am not confident with my methodology.
Cheers,
J.
I would think you are given voltage in RMS (it almost always is), but I'm not familiar with a 200V system...

In either case, since you already have kVa, you don't need to do anything other than correct it for power factor: 90*.9=81 kW...and for 2 hours, is 162 kWh.
 
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russ_watters said:
I would think you are given voltage in RMS (it almost always is), but I'm not familiar with a 200V system...

In either case, since you already have kVa, you don't need to do anything other than correct it for power factor: 90*.9=81 kW...and for 2 hours, is 162 kWh.

Thanks for the feedback russ_waters, still larger than I was expecting but it's good to know the maths is sound.
Cheers,
J.
 
Not enough info:

What is the "system" - 90 KVA may be the rating but at what rate does it use real power, not just Watts vs LVA, but I doubt it runs at FULL power for 2 hours. That spec looks like a UPS? -- The UPS, if it is controlling the battery, needs to be connected to the same battery technology. So if it was built for Lead Acid - you can not just change it to LiPO. The issue is the charging of the LiPo - discharge not as much of a concern.

The load - may use 90 KVA and use very little power - so the system can be running at maximum rating, but the battery supplying little power.

In an AC system - KVA can be "no" real power, but a confusing point is that in a DC system ( battery) - VA is effectively the real power. Batteries are rated in Amp-Hours, but you have to look at the datasheet to see where this rating was developed, the RATE of discharge affects the total A-H delivered, and the rating is to what Voltage.
 

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