Calculating percentage change in flow rate through a valve

Click For Summary
SUMMARY

The discussion focuses on calculating the percentage change in flow rate through a control valve with an equal percentage characteristic, specifically a maximum flow rate of 10 m3/h and a rangeability ratio of 50:1. Participants seek guidance on the appropriate equations to use for calculating flow rate changes at 10% valve lift intervals. Key resources referenced include valve sizing documentation and inherent control valve flow characteristics, emphasizing the exponential nature of flow capacity changes in equal percentage valves.

PREREQUISITES
  • Understanding of control valve characteristics, specifically equal percentage and linear flow characteristics.
  • Familiarity with flow rate calculations and differential pressure concepts.
  • Knowledge of valve sizing and selection principles.
  • Basic mathematical skills for applying equations related to flow rate changes.
NEXT STEPS
  • Study the equation for calculating flow rate changes in equal percentage valves, specifically Equation 6.5.1.
  • Research inherent control valve flow characteristics and their applications in modulating control.
  • Explore valve sizing methodologies using resources like the Forberg and Engineering Toolbox links provided.
  • Examine case studies or example problems involving percentage change calculations in control valves.
USEFUL FOR

Engineers, process control specialists, and students studying fluid dynamics or control systems will benefit from this discussion, particularly those focused on valve performance and flow rate optimization.

gillmitch92
Messages
7
Reaction score
0
< Mentor Note -- thread moved to HH from the technical forums, so no HH Template is shown >[/color]

The max flow rate through a control valve with an equal percentage characteristic is 10 m3/h. If the valve has a rangeability ratio of 50:1 and is subjected to a constant differential pressure, calculate the % change in flow rate through the valve for valve lifts at 10% intervals.

It asks to show that the vavle is indeed equal % by finding the change in flowrate from one interval to the next.

I am just slightly stuck on which equation to use for this.
 
Last edited by a moderator:
Physics news on Phys.org
is this homework ?
looks like it Dave
 
It's similar to a question I have for homework but not the same. I am just needing a bit of help with equations and which one to use as I am stuck?
 
http://www.forberg.com/pdf/techSup/Home_Tech%20Support_Valve%20Flow_calc_and_sizing.pdf
 
That link appears to size valves for on-off control.

Equal Percentage infers you will use this valve to modulate flow, not just two-state full open or shut

http://www.engineeringtoolbox.com/control-valves-flow-characteristics-d_485.html
upload_2015-7-29_15-51-10.png


Inherent Control Valve Flow Characteristics
The most common characteristics are shown in the figure above. The percent of flow through the valve is plotted against valve stem position. The curves shown are typical of those available from valve manufacturers. These curves are based on constant pressure drop across the valve and are called inherent flow characteristics.

  • Linear - flow capacity increases linearly with valve travel.
  • Equal percentage - flow capacity increases exponentially with valve trim travel. Equal increments of valve travel produce equal percentage changes in the existing Cv.
  • A modified parabolic characteristic is approximately midway between linear and equal-percentage characteristics. It provides fine throttling at low flow capacity and approximately linear characteristics at higher flow capacity.
  • Quick opening provides large changes in flow for very small changes in lift. It usually has too high a valve gain for use in modulating control. So it is limited to on-off service, such as sequential operation in either batch or semi-continuous processes.
  • Hyperbolic
  • Square Root
The majority of control applications are valves with linear, equal-percentage, or modified-flow characteristics.

gillmitch92 said:
and is subjected to a constant differential pressure,
^ suggests the remainder of the piping system is ignored.
Sounds like homework to me. How does your reference define 'equal percentage" ?

see also http://www.documentation.emersonprocess.com/groups/public/documents/articles_articlesreprints/headleyrev_spr03_valvemag.pdf
 
  • Like
Likes gillmitch92 and Dr. Courtney
It just states that the differential pressure is constant. I'd assume this would mean that with each difference there will be exactly 10% between them. Finding the change in flow rate from one interval to the next. Not sure if that helps at all...
 
?
have you yet defined "equal percentage" ?

A quick google search took me to a page that has this example problem worked out in excruciating detail...

Example 6.5.1.
The maximum flowrate through a control valve with an equal percentage characteristic is 10 m/h. If the valve has a turndown of 50:1, and is subjected to a constant differential pressure, by using Equation 6.5.1 what quantity will pass through the valve with lifts of 40%, 50%, and 60% respectively?

we expect you to show some effort.
 

Similar threads

  • · Replies 1 ·
Replies
1
Views
2K
Replies
1
Views
2K
  • · Replies 5 ·
Replies
5
Views
3K
  • · Replies 6 ·
Replies
6
Views
4K
  • · Replies 30 ·
2
Replies
30
Views
3K
Replies
2
Views
3K
  • · Replies 10 ·
Replies
10
Views
3K
  • · Replies 9 ·
Replies
9
Views
4K
  • · Replies 10 ·
Replies
10
Views
2K
Replies
23
Views
5K