Calculating Power Requirements for Blending Granular Materials in a Machine

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To calculate the power requirements for blending 300 kg of electronic waste, more information is needed about the machine's design and the material's properties. The machine should ensure a homogeneous sample, but using a paddle blender may not be the best choice due to potential segregation of components. A cement mixer is suggested as an alternative for its gentler mixing capabilities. Existing machines, like one used for coal ash blending with a 0.18 kW motor, can provide a reference for power needs. Measuring the power usage of a similar machine with a known capacity could help estimate the required power for the new design.
  • #31
russ_watters said:
Is there a particular reason why it needs to be that style?
this style isn't necessary but i don't have about any other style :)
 
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  • #32
wermix said:
you are right :) almost :) but true is i don't need to segregate components i just need to make sure every part have same chance to be in sample :) and sample is going ot laboratory ...
Then a paddle blender is perhaps not a good choice.
 
  • #33
Asymptotic said:
Then a paddle blender is perhaps not a good choice.
any better idea ? :))
 
  • #34
wermix said:
any better idea ? :))
I'd go with @russ_watters cement mixer and see how that works out.
Edit: That is, @berkeman 's
 
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  • #35
so no idea how to calculate it :D
 
  • #36
wermix said:
so no idea how to calculate it :D
Such things don't get calculated by users or even plant engineers because equipment manufactuers have been refining the designs of appropriate equipment for many years (in this case, millenia). What you do is select an already existing product to use. Here's one that fits your requirements:
http://www.performancetoolcenter.co...Bt94ay_u3c2W_uoBwkAoFOIu3o2XkZCEaAjeaEALw_wcB

The volume is almost exactly what you asked for. Note, the density of your stuff is much smaller, so the 8hp/6kW motor is more than you need.
 
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  • #37
wermix said:
we have same machine but for blending coal ash and it have capacity about 40dm3 and engine power is 0.18kw
If I needed to find out how much power was necessary, my approach would be to place a weighed sample of the trash in the existing coal ash blender, and measure power usage. Provided both the existing and (proposed, larger) blenders operate at the same paddle speed, power may scale reasonably well with mass. Keep in mind to add a safety factor for the increase in surface area, and accompanying increase in frictional losses.
 

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