Can a Hydrogen-Cooled Generator Run on Air Instead?

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Discussion Overview

The discussion revolves around the feasibility of using air instead of hydrogen as a coolant in hydrogen-cooled generators. Participants explore the implications of such a substitution, including safety, efficiency, and operational conditions.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • Some participants suggest that hydrogen is preferred due to its superior cooling properties, including lower density, higher specific heat, and higher thermal conductivity compared to air.
  • One participant notes that the air gap between the armature and stator is minimized in hydrogen-cooled systems, which could affect the generator's power factor.
  • Another participant mentions that hydrogen's lower viscosity compared to air reduces friction in small air gaps, which is a critical factor in generator design.
  • A participant shares an experience with a synchronous condenser that operates in air but with a reduced output capacity, indicating that using air may be possible under certain conditions.
  • Concerns are raised about potential dangers, including the risk of damaging the generator if air is used instead of hydrogen.
  • One participant highlights that converting from hydrogen to air cooling may require a larger generator size, referencing an article from GE.
  • Another participant emphasizes that hydrogen's heat capacity per volume is comparable to air, but its heat conductivity is significantly greater.

Areas of Agreement / Disagreement

Participants express varying opinions on the viability of using air instead of hydrogen, with some supporting the idea under specific conditions while others caution against it due to potential risks and efficiency losses. No consensus is reached on the overall feasibility of the substitution.

Contextual Notes

Limitations include the dependence on manufacturer specifications for generator operation in air, as well as unresolved questions about the specific conditions and modifications required for safe and efficient operation.

IF007
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Hi,

Can someone help me in this matter:



I would like to know if it is possible to use air instead of hydrogen in a hydrogen-cooled generator. If it is possible, what would be the conditions to do it. If not please justify your answer (e.g. safety reasons, efficiency, what can go wrong, etc.)



Thanks
 
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I believe the following three items are important considerations in using hydrogen vs. air in cooling generator armatures:

1) The air gap between the armature and stator is minimized, limited by mechanical tolerances, in order to minimize the generator power factor. This is because the magnetic energy storage in the gap is much higher than in iron.

2) Hydrogen gas has less than half the viscosity of air (important for small air gap). Air viscosity between moving surfaces creates friction.

Use viscosity calculator in http://www.lmnoeng.com/Flow/GasViscosity.htm

3) Hydrogen has a much higher specific heat than air. This means hydrogen can store more heat than air.

http://www.engineeringtoolbox.com/spesific-heat-capacity-gases-d_159.html

Bob S
 
My knowledge of this is limited to what I've just read from a internet search. It looks like the main reason for using hydrogen is it's 7-10 times better coolant than air due to it's low density, high specific heat, and high thermal conductivity.

http://en.wikipedia.org/wiki/Hydrogen-cooled_turbogenerator"

I would think the biggest danger would be destroying your generator.

Edit: Bob beat me posting. Besides, his answer is more complete.
 
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We operate a 140 MVA synchronous condenser which is also able to work in air with a 90 MVA limit on output. Therefore it should be possible to use the generator in air IF the manufacturer permits it.

Aside from the lower MVA rating the machine also vibrates a lot more when running in air.

mvh Martin
 
IF007 said:
Hi,

Can someone help me in this matter:



I would like to know if it is possible to use air instead of hydrogen in a hydrogen-cooled generator. If it is possible, what would be the conditions to do it. If not please justify your answer (e.g. safety reasons, efficiency, what can go wrong, etc.)



Thanks

Could you please inform of any positve results, did you get any help/input converting H2 cooled to air cooled generators?.An article from GE a GER 4203 mentions the unit has to be 30% larger. We are also very interested in this matter please advise to << personal e-mail address removed by Moderators >>
 
Last edited by a moderator:
You guessed it, people care to use hydrogen because they have excellent reasons for it.

Its heat capacity per volume unit matches air (both are stiff diatomic molecules) but its heat conductiivity is MUCH bigger and also its inertia (and viscosity, less important) is much smaller.
 

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