Condensation inside a close box

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SUMMARY

The discussion focuses on mitigating condensation issues within an outdoor cabinet housing PCBs, measuring 80x20x20 cm. Participants recommend using environmental sealing techniques, such as gaskets and silicone sealants, to minimize moisture ingress. They emphasize the importance of conformal coatings for PCBs and suggest using desiccants like silica gel to absorb humidity. Additionally, participants discuss the potential of redesigning cabinet geometry to facilitate water drainage and the use of heaters to maintain a temperature above ambient levels to prevent condensation.

PREREQUISITES
  • Understanding of environmental sealing techniques (gaskets, silicone sealants)
  • Knowledge of conformal coatings for PCBs
  • Familiarity with desiccants and their applications
  • Basic principles of thermal management in electronics
NEXT STEPS
  • Research conformal coating options and application methods for PCBs
  • Explore environmental sealing products suitable for outdoor cabinets
  • Investigate desiccant types and their moisture absorption capabilities
  • Learn about cabinet design modifications to improve drainage and airflow
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Electronics engineers, outdoor equipment designers, and maintenance personnel responsible for protecting sensitive electronic components from humidity and condensation.

  • #31
"""I am sure there is a mechanical design that I can drain the drops accumulating over time.
I just wonder if there is a thumb rule or know how I can follow.""

I wonder if it's really condensation or rain.

in my low-tech industry there were simple rules:

1. All conduit enter from bottom, never side or top. Holes in the top ALWAYS leak.

2. All conduit have a drip loop just priior to entry. Drip loop is a bend that looks like a sink trap , with a drain hole in the bottom. That let's water that somehow got in the conduit by rain or condensation drip out the low point instead of filling up the box.

3. Use drip-proof boxes, ie they have a lip around trhe lid that diverts water away from the door seal. Small drain hole in the bottom. Make the hole, and the ones in conduit drip loops too, small enough that mud-dauber wasps won't fill them with mud in their breeding season. Or cover it with screen. The Swagelok company (Parker Hannefin) makes brass tube fittings for that purpose, ask for "Mud Dauber Fitting". Also handy as fuel strainers in your boat tank..


4. Mount the board high in the box just in case.

In extreme cases we'd run a trickle of air throough the box from our inhouse compressed air system. But be sure your air source is clean and dry, not at end of a long pipe run. A volume change every hour or so does the job.
 
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  • #32
If the cabinet is sealed, you might consider using an ionic membrane dehumidifier.

It is a solid state device that mounts on the side of the enclosure and reduces the humidity through electrolysis. Not the cheapest solution, but maintenance free, long lasting, silent, and inexpensive to run from a 3V dc source. The website is at www.rosahl.co.uk http://www.rosahl.co.uk
 

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