Conductive metals that are not prone to sputtering

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    Metals Sputtering
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SUMMARY

Highly conductive metals that are not prone to sputtering do not exist; all materials will sputter to some degree when bombarded with high-energy ions. Tungsten and titanium are noted for their lower sputter yields, with titanium exhibiting a lower erosion flux under specific conditions. Graphite is identified as a suitable non-metallic conductor that minimizes sputtering effects, while graphene, despite its high conductivity, cannot effectively prevent sputtering due to its atomic thickness. The discussion emphasizes the importance of material selection and configuration geometry in reducing sputtering during deposition processes.

PREREQUISITES
  • Understanding of sputtering and its effects on materials
  • Familiarity with conductive materials, specifically tungsten, titanium, and graphite
  • Knowledge of deposition techniques, particularly e-beam deposition
  • Basic principles of atomic structure and bonding strength
NEXT STEPS
  • Research the sputter yield of various metals and non-metals
  • Explore the properties and applications of graphite in electronic devices
  • Investigate methods for coating materials with graphene
  • Study the effects of energy levels in sputtering processes on different materials
USEFUL FOR

Materials scientists, engineers in semiconductor manufacturing, and researchers focused on minimizing sputtering effects in deposition processes will benefit from this discussion.

rppearso
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Does anyone know if there are highly conductive metals (or any conductive metals) that are not prone to sputtering. Or any non metalic conductors that don't sputter?
 
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rppearso said:
Does anyone know if there are highly conductive metals (or any conductive metals) that are not prone to sputtering. Or any non metalic conductors that don't sputter?
Could you perhaps explain your question more? Why would you want such a metal if you are trying to perform sputtering deposition?

https://en.wikipedia.org/wiki/Sputtering
 
rppearso said:
Does anyone know if there are highly conductive metals (or any conductive metals) that are not prone to sputtering. Or any non metalic conductors that don't sputter?

If you bombard ANYTHING with ions of sufficiently high enough energy, you'll induce melting, sputtering, and a whole lot of other stuff. So unless you have a specific energy range you are limiting yourself to, then the answer is no.

Zz.
 
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Tungsten
 
That's what I was thinking too, I will have to design my way out of it with configuration geometry to catch the metal particles and allow electrons to flow. I am guessing that the metal particles will impinge themselves on the nearest surface where as the electrons will just follow along with the gas flow so perhaps a tortious path could be made to catch the metal particles and allow the electrons to flow?
 
Everything's going to sputter to some degree, but perhaps you're looking for the lowest erosion flux under certain conditions. I would have guessed tungsten as well because of its strong atomic bonds (deducible from its high density and refractory nature), but this chart indicates that titanium has a lower sputter yield. (Sigmund's theory indicates that nuclear stopping power is a factor in addition to atomic binding strength.) Carbon (and graphite would satisfy your conductivity requirement) is lower still.
 
Mapes said:
Everything's going to sputter to some degree, but perhaps you're looking for the lowest erosion flux under certain conditions. I would have guessed tungsten as well because of its strong atomic bonds (deducible from its high density and refractory nature), but this chart indicates that titanium has a lower sputter yield. (Sigmund's theory indicates that nuclear stopping power is a factor in addition to atomic binding strength.) Carbon (and graphite would satisfy your conductivity requirement) is lower still.

Graphite sounds perfect, I will have to see if there are commercially avalible materials.
 
rppearso said:
Graphite sounds perfect, I will have to see if there are commercially avalible materials.

Graphite crucibles are often used in e-beam deposition systems, so they are readily available.
 
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rppearso said:
Graphite sounds perfect, I will have to see if there are commercially avalible materials.
Mapes said:
Everything's going to sputter to some degree, but perhaps you're looking for the lowest erosion flux under certain conditions. I would have guessed tungsten as well because of its strong atomic bonds (deducible from its high density and refractory nature), but this chart indicates that titanium has a lower sputter yield. (Sigmund's theory indicates that nuclear stopping power is a factor in addition to atomic binding strength.) Carbon (and graphite would satisfy your conductivity requirement) is lower still.

what about graphene coated silver rod, would the layer of graphene prevent sputter of the silver?
 
  • #11
rppearso said:
what about graphene coated silver rod, would the layer of graphene prevent sputter of the silver?

No, graphene is -by definition- one atomic layer thick. Hence, although it might slow things down for a little while it will disappear very, very quickly,.
Again, EVERYTHING sputters; it is only the rates that differ.

Also, how would you coat a silver rod with graphene? It sound like something that would be very hard to do.
 
  • #12
f95toli said:
No, graphene is -by definition- one atomic layer thick. Hence, although it might slow things down for a little while it will disappear very, very quickly,.
Again, EVERYTHING sputters; it is only the rates that differ.

Also, how would you coat a silver rod with graphene? It sound like something that would be very hard to do.
f95toli said:
No, graphene is -by definition- one atomic layer thick. Hence, although it might slow things down for a little while it will disappear very, very quickly,.
Again, EVERYTHING sputters; it is only the rates that differ.

Also, how would you coat a silver rod with graphene? It sound like something that would be very hard to do.

I was reading that there were experements done where they would mix the graphene pieces (likely created with detergent) and then put it into an aerosol and expand it through a delaval nozzle (they may have ran it through a compressor) so that it would impact the target at super sonic speeds creating a smooth finish. Once it was adequately coated it was found that the graphene would sort of "self heal" as it would self orient itself to fill in any cracks and gaps once coated on the surface at such speeds. Because graphene is so strong it would not actually break up when it hit but rather wrap itself around the target.

However, I have not seen any samples of the coating. I was looking into this as the conductivity of graphite rods are far below that of silver or aluminium but graphene actually had a higher conductivity than silver, thus in theory the electrons could very easily transmit through the graphene coating while minimizing the sputter effects of the silver.

The only issue is making sure the graphene is pure and that you don't have a bunch of contaminates in the aerosol when you start "spraying" it on.
 

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