Designing Brake Circuit for Motor w/ 24V Battery & 0-5V Joystick

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SUMMARY

This discussion focuses on designing a brake circuit for a motor powered by a 24V battery and controlled via a 0-5V joystick. The user aims to prevent back-driving of the traverse motor by integrating an electric motor brake that engages without voltage and disengages upon receiving 24VDC. The circuit design requires the brake to disengage approximately 100-200 ms before the motor is powered, ensuring smooth operation. The user seeks guidance on electrical aspects due to a primarily mechanical background.

PREREQUISITES
  • Understanding of electric motor brake mechanisms
  • Familiarity with 24VDC motor operation
  • Knowledge of motor controller functionality
  • Basic principles of analog joystick control
NEXT STEPS
  • Research electric motor brake designs and their integration with 24VDC systems
  • Learn about motor controller configurations for optimal brake engagement
  • Explore timing circuits to manage voltage application for brake and motor
  • Investigate joystick signal processing for motor control
USEFUL FOR

Electrical engineers, robotics enthusiasts, and anyone involved in designing motor control systems, particularly those integrating braking mechanisms with joystick inputs.

opmal7
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I am working on a project that uses two electric motors to control an elevation/traverse system. A problem with the motor that controls the traverse system is that it is able to be back-driven. To eliminate the back-driving, I will be adding an electric motor brake to mount on the the shaft that sticks out of the back end of the motor (typically where an encoder would mount).

The motor brake will be engaged when no voltage is supplied, and will disengage when 24VDC is applied. The motor itself also runs on 24VDC. I need to be able to supply voltage to the motor brake slightly before (~100-200 ms) applying it to the motor. The circuit includes a 24V battery, which feeds into a motor controller, and I am using a 0-5V analog joystick to control the speed of the motor. Ideally, when I move the joystick a signal would be sent to the motor brake to disengage, and then motor and joystick would operate as normal.

My background is more mechanical than electrical, and I'm hoping maybe one of you electrical buffs can give me some ideas or point me in the right direction. If any more details about the system are needed, let me know and I'll be happy to elaborate. Thanks!
 
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The usual practice is that the brake winding is low impedance (large wire) and in series with the motor. That way the motor inrush current releases the brake quickly at startup. The other obvious advantage is that no extra circuitry or wiring is needed.
 

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