Detect Airflow + Regulate Temperature

Click For Summary
SUMMARY

This discussion focuses on the integration of airflow detection and temperature regulation for a heating element in a ceramic crucible application. The user aims to activate the heating element only when airflow is detected and maintain the air temperature between 200-250°C. Proposed solutions include using a gravity-operated plate for airflow detection and thermistors or thermocouples for temperature monitoring. The heating element is identified as NiChrome wire, with the user seeking guidance on input power requirements.

PREREQUISITES
  • Understanding of airflow detection mechanisms
  • Knowledge of thermistors and thermocouples for temperature measurement
  • Familiarity with NiChrome wire heating elements
  • Basic electrical circuit design principles
NEXT STEPS
  • Research airflow detection methods, specifically mechanical and electronic sensors
  • Learn about thermistor and thermocouple integration in temperature control systems
  • Investigate power supply requirements for NiChrome wire heating elements
  • Explore PID control systems for maintaining stable temperature
USEFUL FOR

This discussion is beneficial for engineers, hobbyists, and developers working on thermal management systems, particularly those interested in integrating airflow and temperature control in heating applications.

pst
Messages
1
Reaction score
0
Heyo, first post here...! Sorry for my English and I will reword anything if it is needed.
I've been struggling to solve this for a few days, please help me with some insight or intuition.

I have application with a a heating element leading to little ceramic crucible, there is an airflow in and airflow out of this crucible.
I need to...
A. Only heat the crucible when airflow is detected
B. Keep the temperature of the air within 200-250C

Extra info. I can think of...
-For airflow detection, I first thought about making a thin plate held down by gravity that would break a circuit whenever the air lifted the plate. I foresee the issue of the plate getting stuck in the "off" position and am not sure if it is still the best way to go. My immediate thought is to rip apart one "Blu eCig" and steal its secrets.

-For temperature detection, I think immediately of thermistors or thermal couplings but have no experience with them. Online reading does not give me a good idea of how to incorporate two of them for keeping air within a range.

-Heating element is a NiChrome wire and I have not yet solved what the input power will be.

Perhaps this assignment is too complex for me, but these are the only two things I cannot figure out. Thank you for all links to literature, advice, opinions.
 
Engineering news on Phys.org
Start by reading through http://www.nxp.com/documents/application_note/APPCHP6.pdf .
 
Last edited by a moderator:

Similar threads

  • · Replies 23 ·
Replies
23
Views
8K
  • · Replies 20 ·
Replies
20
Views
9K
  • · Replies 5 ·
Replies
5
Views
2K
Replies
6
Views
7K
  • · Replies 6 ·
Replies
6
Views
2K
  • · Replies 1 ·
Replies
1
Views
6K
  • · Replies 4 ·
Replies
4
Views
6K
  • · Replies 9 ·
Replies
9
Views
29K
  • · Replies 1 ·
Replies
1
Views
2K
  • · Replies 23 ·
Replies
23
Views
3K