Determining Drag Coefficient & Downforce of Spoilers

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Discussion Overview

The discussion revolves around methods for determining the drag coefficient and downforce generated by spoilers, particularly in the context of a mechanical engineering student's final year project. The focus is on experimental approaches that do not involve the use of a wind tunnel, exploring alternative testing methods and theoretical tools.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested

Main Points Raised

  • One participant suggests using XFoil as a theoretical tool for analyzing spoilers, noting that a spoiler functions similarly to an airfoil.
  • Another participant questions the feasibility of testing without a wind tunnel, proposing that the student might need to conduct tests while driving a vehicle.
  • A suggestion is made to use a rig with compression sensors or a simple spring Newton Meter to measure downforce generated by the spoiler.
  • There is a repeated emphasis on the difficulty of determining the drag coefficient experimentally, with one participant asserting that XFoil could provide accurate results unless experimental methods are specifically required.
  • One participant mentions that while theoretical values can be obtained from XFoil, the project requires experimental determination.
  • Another participant provides a link to a Wikipedia page on drag coefficients, suggesting that basic calculations could be performed using vehicle velocity and flow type approximations.
  • Concerns are raised about the variability of the drag coefficient with angle of attack, indicating that testing conditions must be meaningful to yield useful data.
  • There is a question posed about the advantages of wind tunnel testing compared to testing on the back of a truck, indicating a debate on the best approach for experimental validation.

Areas of Agreement / Disagreement

Participants express differing views on the necessity and feasibility of using a wind tunnel versus alternative experimental methods. There is no consensus on the best approach to determine the drag coefficient and downforce, with multiple competing ideas presented.

Contextual Notes

Participants highlight limitations related to the experimental setup, including the need for meaningful data and the influence of variables such as angle of attack on the drag coefficient. The discussion reflects uncertainty about the effectiveness of various proposed methods.

Wouter
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Hi

I am a mechanical engineering student currently busy with my final year project on spoilers I need to design manufacture and test a device to test different spoilers it must determine the drag coefficient of the spoiler and the down force generated by the spoiler without the use of an windtonnel can anybody help me with ideas to determine these 2 aspects but I have limited resources it would help me a lot.

Thanx you
 
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Look into xfoil. A spoiler is essentially an airfoil anyway.
 
Without a wind tunnel? Do you mean you'll be driving around with it on a car?

I suppose you could model it, but then the software will do it all for you (not necessarily very well though).

So far as down force goes, you could simply attach it to a rig which is capable of moving (pivoting / compressing) and use some form of compression sensor (clever use of a strain gauge if you want it cheap) to record the downforce produced. (If you want really simple and cheap, just hook up a simple spring Newton Meter - a spring with a gauge in Newtons - to it so that it compresses and gives you the force downwards.)
 
Yes it must fit onto the back of n pickup truck but I think the most difficult part of all is a way to successfully determine the drag coefficient of the spoiler
 
Wouter said:
Yes it must fit onto the back of n pickup truck but I think the most difficult part of all is a way to successfully determine the drag coefficient of the spoiler

XFoil will do it fairly accurately. Seriously. Unless you are specifically told to do it experimentally, I don't know why you don't just do this.

http://web.mit.edu/drela/Public/web/xfoil/
 
I can use if for theoretical values but I must determine it experimentally
 
Wouter said:
I can use if for theoretical values but I must determine it experimentally

Wirecut profile from foam.
Measure surface finish.
Test it in a wind tunnel.
Compare to X-foil output.

Your aerofoil won't have a single Cd value, it'll alter with angle of attack.
There is little point in testing unless you can get meaningful data.

Why would testing it in a windtunnel be better than testing it on the back of a truck?
 

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