FEA of a Load Cell: Better Ways to Calculate Stress?

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SUMMARY

The discussion focuses on the analysis of a load cell using Finite Element Analysis (FEA) with SolidWorks Simulation. The user calculated the stress in the beam to be 59 MPa, which closely aligns with the 60 MPa obtained from SolidWorks. The user seeks improved methods for analyzing cantilever beams with varying cross-sections, indicating a need for more precise calculations beyond basic centroid approximations. The equations used include the stress formula Stress = My/I, where I is the second moment of area.

PREREQUISITES
  • Understanding of Finite Element Analysis (FEA)
  • Familiarity with SolidWorks Simulation
  • Knowledge of beam theory and stress calculations
  • Concept of the second moment of area
NEXT STEPS
  • Research advanced techniques for analyzing cantilever beams with varying cross-sections
  • Explore SolidWorks Simulation's capabilities for stress analysis
  • Learn about the calculation of the second moment of area for complex shapes
  • Investigate alternative FEA software for load cell analysis
USEFUL FOR

Mechanical engineers, students in structural analysis, and professionals involved in load cell design and testing will benefit from this discussion.

richardstan
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Homework Statement




5184686234_3367eaec81_z.jpg



This is one half of a load cell I am analysing for an asignment. I have managed to calculate the stress in the beam using the equations below.
I have approximated the centroid to be along the red line so that I can work out the distance for M, and then taken y or (h/2) to be an average of the values from the thin linear section and the fat linear section. I get a value of 59MPa from this calc and the FEA module Solidworks Simulation gives me a value of 60MPa.
This could be fluke or could be correct I'm not too sure since the approximations I've used are quite rough. i.e. average y.

My question is, is there a better way of doing this? I would think that it could be analysed as a cantilever beam with a load at one end, with a varying cross section, but can't find any relevant physics/mathematics for varying cross section.

Homework Equations


Stress=\stackrel{My}{I} where I = second moment of area.
I = \stackrel{bh^{3}}{12}


The Attempt at a Solution


see above.
 
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hi richardstan i got the answer form simon barron he gave the answers before the submittion date...get in touch with simon i am sure you will get what you need...

all the best

see ya
 

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