Help creating constant-speed linear motion

AI Thread Summary
To achieve constant-speed linear motion for a plate at 100 mph while maintaining high torque and efficiency, a ball screw assembly is recommended due to its potential efficiency of up to 90%. The setup involves moving the plate in a straight line for 1-2 feet before it bends into a "C" shape and transitions into a circular path around a rotor. This design minimizes drag and conserves energy, especially with a second plate moving in the opposite direction to optimize repositioning. Lightweight modern components, such as magnetic gears, are also suggested to enhance performance. The discussion emphasizes the need to balance efficiency and torque while meeting specific speed requirements.
xatz
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I want to move a plate at a constant speed in a straight line, and to do so in as efficient a way as possible with high torque involved.

What would be a good method to accomplish this? The problem is that both torque and efficiency are very important.
 
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xatz said:
I want to move a plate at a constant speed in a straight line, and to do so in as efficient a way as possible with high torque involved.

What would be a good method to accomplish this? The problem is that both torque and efficiency are very important.

How about a lead screw or ball screw assembly?
 
The HP involved is 3, and of this motor input, I'd like to get 2.7 HP's worth, but 2.5 HP is acceptable. There is also a specific speed the plate must move at, which is a constant 100 mph in a straight line for 1-2 feet.
After this linear movement, the plate will bend into its four sections, forming a "C" shape, and then will move in a circular path around a rotor back to its original position to repeat the process. This path and form is used to minimize drag while still moving 100 mph and to cost a lot less energy to do so. There will be a second plate in use that will be moving at an exact opposite point so energy isn't wasted during this re-positioning of the first plate.

I would also like to use lightweight and efficient modern parts such as magnetic gears, which may be required to get the best results.
 
berkeman said:
How about a lead screw or ball screw assembly?

Well, lead screws tend to be inefficient and to wear out quickly. I updated the info of the requirements in a new post so it will be more clear what's needed. Ball screws can be up to 90% efficient, which is great, but I'll have to see if they can be used for the high speed requirement, though.
 
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