How to Configure a Power System for High Current and Low Voltage Demands?

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SUMMARY

The discussion centers on configuring a power system for a furnace requiring 50KAmps at 100 volts, utilizing a transformer with thyristors. Participants emphasize the complexity and risks associated with high current systems, advising that only licensed electricians and electrical engineers should undertake such projects. The importance of regulatory compliance, safety inspections, and consulting with experienced engineering firms is highlighted as critical steps in the process.

PREREQUISITES
  • Understanding of high current electrical systems
  • Familiarity with transformer operation and thyristor control
  • Knowledge of safety regulations and compliance for industrial power systems
  • Experience with electrical engineering principles
NEXT STEPS
  • Research the design and implementation of 5 MVA power controllers
  • Learn about isolated phase bus ducts for high current applications
  • Study safety protocols for handling high voltage and high current systems
  • Explore the process of obtaining regulatory permits for industrial electrical systems
USEFUL FOR

Electrical engineers, licensed electricians, industrial safety professionals, and anyone involved in the design and implementation of high current power systems.

Jhon Paul
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I have to configure a power system for a furnace which demands very high current of the order of 50KAmps with low voltage of the order of 100 volts.

Can anyone help me to get insight into how to configure the power system in boarder way.

I am planning to use a transformer with thyristors .
 
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Jhon Paul said:
I have to configure a power system for a furnace which demands very high current of the order of 50KAmps with low voltage of the order of 100 volts.

Can anyone help me to get insight into how to configure the power system in boarder way.

I am planning to use a transformer with thyristors .
That's a lot of power to be dealing with for the first time, Jhon! How did you end up with this assignment if you have not worked with such systems in the past? What kind of systems have you worked with so far? What regulatory permits and inspections are required for this industrial system? What do you need to do with your company's insurance carrier to get the final system signed off?
 
Whoa! That is a huge current. In power plants, we use isolated phase bus ducts for half that much current.

Interrupting such currents is very difficult. If not done right, the fire and explosion can destroy the whole facility and kill people.

This is not a topic to ask strangers about on an Internet forum.
 
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Well presently I am using a power supply with 3KAmps under 30 volts. So though I don't claim I have the expertise on power system but yes I am familiar with the stuff. Next I am just looking on the architecture not to build the power system. Thats why I just mentioned if anyone have knowledge of bigger power unit can reply. back.
 
Jhon Paul said:
I have to configure a power system for a furnace which demands very high current of the order of 50KAmps with low voltage of the order of 100 volts.

Can anyone help me to get insight into how to configure the power system in boarder way.

I am planning to use a transformer with thyristors .
My advice is to contact an engineering firm with the requisite experience. Your application is outside of mine, but a lot of detail work goes into building a successful 5 MVA power controller.
 
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Jhon Paul said:
Well presently I am using a power supply with 3KAmps under 30 volts. So though I don't claim I have the expertise on power system but yes I am familiar with the stuff. Next I am just looking on the architecture not to build the power system. Thats why I just mentioned if anyone have knowledge of bigger power unit can reply. back.
That is an enormous amount of electricity. Designing and working on such systems requires licensed electricians and electrical engineers. Please find qualified people to do this work for you. Thread locked.
 
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Likes   Reactions: Asymptotic, davenn and berkeman

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