High current power supply for servos? 40+ amps

Click For Summary
SUMMARY

The discussion centers on powering a robot equipped with 14 servo motors, each capable of drawing up to 3 amps at voltages between 4.8 to 7 volts. A car battery is suggested as a viable power source, but concerns arise regarding voltage regulation for different servo voltage requirements. Recommendations include using a Sorenson power supply and considering variable voltage regulators capable of handling high currents. The need for two separate power supplies is highlighted due to differing voltage requirements among the servos.

PREREQUISITES
  • Understanding of servo motor specifications and current draw
  • Knowledge of voltage regulation techniques and components
  • Familiarity with power supply options, including car and Sorenson power supplies
  • Basic principles of electrical engineering related to DC circuits
NEXT STEPS
  • Research Sorenson power supply models suitable for high current applications
  • Explore variable voltage regulators that can handle at least 30 amps
  • Investigate the use of car batteries, specifically 6V options, for servo applications
  • Learn about the design and implementation of common DC busses for multiple servo motors
USEFUL FOR

Robotics enthusiasts, electrical engineers, and hobbyists working on projects involving multiple servo motors and requiring high current power supplies.

kolleamm
Messages
476
Reaction score
44
TL;DR
high current power supply or battery
So I've basically built a robot that has a lot of servo motors. 14 of them can draw up to 3 amps each(max)(usually 1 amp average) at 4.8 to 7 volts.
What's my best option to power it? The power source doesn't need to be connected to the robot, so weight shouldn't be an issue.
My best guess is a car battery. Please let me know your suggestions.

Thanks in advance
 
Engineering news on Phys.org
Find used sorenson power supply. They make lots of supplies that will fit your needs. Try ebay, but watch out for shipping costs.
 
  • Like
Likes   Reactions: kolleamm
kolleamm said:
Summary: high current power supply or battery

So I've basically built a robot that has a lot of servo motors. 14 of them can draw up to 3 amps each(max)(usually 1 amp average) at 4.8 to 7 volts.
Are you coordinating the multiple servo drives to minimize the total and peak currents required from the power supply?

https://www.rchelicopterfun.com/digital-servos.html
1566243346082.png
 
  • Like
Likes   Reactions: davenn, kolleamm and Klystron
Are all of the servos always driving, or are there situations where at least one is back driving and generating back to the power supply? If the friction is low, and inertia and acceleration are high, then you will have times when some motors are drawing power and others are generating power. This is a common situation in machines with servo motors.

If this is the case, then your power supply must handle two extreme cases:
1) The maximum number of motors are drawing the maximum amount of power.
2) The maximum number of motors are decelerating at their maximum rate. A typical case is when a fast stop of all axes is commanded.

Note that a motor with a reasonably efficient drive drawing 5 amps at six volts will pull 2.5 amps from a 12 volt supply.

Industrial servo drives with significant amounts of regenerated power and multiple motors will use a common DC buss. A single battery powering all motors counts as a common DC buss. A battery capable of powering all of the motors will absorb all of the regenerated power. So, yes, a car battery should make a good power supply. Be sure to check the drive specifications to make sure that they are designed for 12 volt input.

This assumes that you have four quadrant drives that can regenerate back to the power supply. Some drives just dissipate regenerated power into a resistor, in which case there is no power regenerated back to the power supply.
 
  • Like
Likes   Reactions: Asymptotic, Tom.G, kolleamm and 1 other person
Thanks all for your replies.

The amount of current needed is variable since each movement may be different, so I just assume the largest amount for each servo.

A sorenson power supply seems like a great idea.
I would like to use a car battery however the only problem is that the servos require voltages such as 4.8 , 6.0 , and 7.4, so I would need to adjust the voltage.

I have tried using voltage regulators in the past but the ones I bought from eBay didn't last very long (probably because they were poorly made).

If I could find a variable voltage regulator that could handle (30 amps at 7.4v) + (10 amps at 6.0v) ,then I could use a car battery.

Half the servos are also 4.8 - 6.0v and the other half are 6.0 - 7.4v, so I would need two power supplies.
I'm trying to accomplish all this within a couple hundred dollar budget if possible.
 
kolleamm said:
Half the servos are also 4.8 - 6.0v and the other half are 6.0 - 7.4v, so I would need two power supplies.
Use a 6V car battery, if you can still find them. Motorcycle or lawn mower batteries are another possibility.
 

Similar threads

  • · Replies 36 ·
2
Replies
36
Views
5K
Replies
6
Views
4K
  • · Replies 11 ·
Replies
11
Views
2K
  • · Replies 13 ·
Replies
13
Views
2K
Replies
21
Views
8K
Replies
2
Views
2K
  • · Replies 7 ·
Replies
7
Views
2K
  • · Replies 8 ·
Replies
8
Views
2K
  • · Replies 6 ·
Replies
6
Views
4K
Replies
1
Views
2K