How Can I Make a Pure Sine Wave Inverter with Limited Voltage and Current?

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Discussion Overview

The discussion revolves around the design and construction of a pure sine wave inverter, specifically focusing on the challenges faced by a student with limited experience in electronics. The conversation includes various approaches to generating a sine wave output, the limitations imposed by lab equipment, and the need for appropriate control signals for switching devices.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Homework-related

Main Points Raised

  • One participant suggests starting with a boost converter and using a PWM method with a Bubba oscillator, but expresses confusion due to voltage and current limitations set by the lab.
  • Another participant proposes using a 12V DC to AC inverter with a transformer to achieve 220V AC, emphasizing the need for a microcontroller to generate PWM signals and a driver circuit for MOSFETs.
  • A different participant mentions using a 555 timer to generate a pulse but encounters issues with producing the negative cycle of the square wave, leading to discussions about using flip-flops to achieve complementary outputs.
  • One suggestion includes using an SG3524 chip for generating complementary outputs and highlights the importance of using a high-frequency ferrite transformer to avoid saturation issues.
  • A participant shares a link to a schematic diagram for a 12V DC to 220V AC inverter and seeks feedback on its feasibility.
  • Another participant raises concerns about safety regulations regarding voltage limits and suggests discussing these issues with the supervisor to clarify the lab's restrictions.
  • There is a suggestion to use an op-amp or a binary counter with a digital-to-analog converter to generate a sine wave instead of a square wave.

Areas of Agreement / Disagreement

Participants express various approaches and solutions, but there is no consensus on a single method for constructing the inverter. Disagreements exist regarding the necessity of generating negative cycles and the best components to use for the design.

Contextual Notes

Participants mention limitations related to voltage and current specifications, as well as safety regulations that may affect the design and implementation of the inverter. There are also unresolved technical challenges regarding signal generation and component selection.

Who May Find This Useful

This discussion may be useful for electrical engineering students, hobbyists interested in inverter design, and individuals exploring practical applications of PWM and signal generation in electronics.

dmaj
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Hi i am a 3rd year electrical student, i have a limited knowledge about inverters. i am trying to make a pure sinewave inverter, my intial spec was to create a 1) boost converter dc to dc 2) 3 stage pwm using a bubba oscillator etc 3) using a filter.

my supervisor for the project said i could make this spec @ 220volts however the person in charge of the lab said we are limited to 0.5A or 1A and about 30volts.

I am now confused and don't know what to do any advice or recomended textbooks or links will be greatly appriciated

thank you
 
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You can make an inverter from 12 v dc to ac, then use a transformer to increase the voltage to 220 V ac.
But the problem in the control signal of the switching devices(Mosfets, IGBTS..). In order to make a sine wave inverter you need to vary the duty cycle of the PWM signal applied to each switching device in a sinosiodal manner, so you can use a microcontroller like PIC 18f2331 to generate PWM signals, and you can test your program using a simulator which is Proteus, it is very good for simulating micro controllers.
After the generation of the control signal you have to make a driver circuit for the Mosfets, since the control signal voltage is about 5v and the Mosfet need a voltage greater than 5v to switch on, so you have to make a driver stage, you can use IR2110 integrated circuit for driving the mosfets, see the data sheet for more information about the connections.
The third stage is to filter the signal in order to get the 50 HZ output, LC filters are used for such applications.
 
Oh wow thanks, I used a 555 timer to generate a pulse 2kHz but i am having problems getting the negative cycle of the squarewave. i tried inverting(not gate) the signal and putting into a H-bridge chip(L293), still no negative cycle. i got two pulses that are out of phase O_o. I designed and simulated a active filter which works perfectly using a 741 op-amp. I will looking into the microcontroller option thanks a lot ^_^
 

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you don't really need a negative pulse to form the negative part of your AC output, what u should do is to get flip-flop chip (D-type) feed your control signal through the flip flop data input and take your complementary outputs from the the Q and ~Q pins. However, doing this will cut your output frequency in half, so you have to go back to the timing circuit, and increase the frequency(i.e if your ac frequency is f then the signal frequency input to the flip flop will be 2f i.e timing frequency of your 555 timer should be 2f) Note: I suggest that you try using sg3524, it has complementary outputs and the control circuitry is simplify. Refer to the datasheet to see details. see the attached file

Also, note that to have pure sine wave ac output, you need to use High frequency ferrite transformer because at high frequency iron core transformer will saturate easily and overheat causing damages to your circuit.
 

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Your problem is mainly political. Maybe you should mention to your supervisor the lab manager's objection to you producing voltages above 30 volts, presumably for safety reasons.

Then they could sort it out between them.

Depending on where you live, this may be a safety regulation that places your inverter into the same category as mains equipment, and for very good reasons. You could kill yourself and your relatives could sue the school.

You could contact the local Electrical authority and ask for the relevant regulations.

It seems strange to generate a square wave when you really want a sinewave. Why not use an opamp to generate a sinewave?

Or, use a binary counter to feed a digital to analog converter and generate an approximate sinewave like that.
 

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