How Can I Measure Water Levels in a Tank for PLC Integration?

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Discussion Overview

The discussion focuses on methods for measuring water levels in a tank for integration with a PLC system. Participants explore various sensor options, including float switches and other technologies, to generate output signals at specified water levels. The conversation includes practical applications and circuit designs related to controlling water flow from multiple tanks.

Discussion Character

  • Exploratory
  • Technical explanation
  • Debate/contested
  • Experimental/applied

Main Points Raised

  • One participant seeks a simple solution to measure water levels at two positions in a tank and generate output voltage signals for a PLC.
  • Another participant suggests using a float switch for the first position and describes its operation, comparing it to a toilet float mechanism.
  • A participant expresses uncertainty about the float switch's application in a setup involving three tanks and requests clarification on circuit functionality.
  • Concerns are raised about the reliability of bare wire conduction sensors due to potential corrosion, with float switches being recommended as a more reliable alternative.
  • Discussion includes the possibility of using an analog float switch for measuring levels or employing two float switches for different levels.
  • A participant introduces the Liquiphant level switch, explaining its operation and suggesting its use for generating signals when submerged in liquid.
  • Another participant provides a link to a supplier for float switches and offers advice on their installation for desired operational behavior.

Areas of Agreement / Disagreement

Participants generally agree on the utility of float switches for measuring water levels, but there is no consensus on the best approach for handling multiple levels or the specific configurations needed for the setup involving three tanks.

Contextual Notes

Some participants mention the potential for different types of float switches and their configurations, but details on specific circuit designs and the reliability of various methods remain unresolved.

Who May Find This Useful

Individuals interested in water level measurement for industrial applications, PLC integration, or those exploring sensor technologies for fluid management may find this discussion relevant.

User Name1
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I want to measure level of water at two positions in tank. How to measure it?

|-----|_> here &
| ----|_ >here
|____|
Fig. Tank

when water level reach to certain levels(1,2) o/p voltage should be generated. I have to connect it to 24 V DC PLC i/p.

I need simple and easy solution.
PLZ help me.
 
Last edited:
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User Name1 said:
I want to measure level of water at two positions in tank. How to measure it?

|-----|_> here &
| ----|_ >here
|____|
Fig. Tank

when water level reach to certain levels(1,2) o/p voltage should be generated. I have to connect it to 24 V DC PLC i/p.

I need simple and easy solution.
PLZ help me.

Use a float switch.

CS
 
thanx for reply. I havn't seen a float switch before. How does it work?

this is what the prob. is
there are three tanks 1,2,3
water from tank 1 and 2 come in tank 3
i want water from tank 1 should be shut off(i. e. o/p signal should be genrated which will be given to valve of tank 1) after reaching certain level in tank 3.
Same thing for tank 2.Will this ckt shown work for me?

http://img88.imageshack.us/img88/366/watermx3.th.jpg I found on this
https://www.physicsforums.com/showthread.php?t=68527if yes then please expain how
 
Last edited by a moderator:
Float switches are just like the float that turns off the water filling your toilet. they either have a mercury tilt switch inside or more likely these days an accelerometer. The gas level gauge in your car is similair.
The connection is on at some angle and off at an other - you just adjust how it is mounted to turn on/off at the desired level.

The trouble with the bare wires conduction sensor discussed in the other thread is that they are vunerable to the electrodes corroding or getting covered in some insulating gunk in an industrial process. Float switches are sealed and a lot more reliable

Lots of plumbing supply places sell float switches, they are used to run sump pumps.
 
I have to measure level of water at two positions.
for first position Float switch will do it.
But what abt 2nd position?


tank 1 tank 2
|-----| |-----|
| ----| | ----|
|____| |____|

| |
|-----|_> pos. 2
| ----|_ > pos. 1
|____|
tank 3

the water from tank 1 going in tank 3 can shut off by using one Float switch but what abt water coming from tank 2 going in tank 3?
 
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You can either have a float with an analogue output (like a gas tank gauge) and detect two outputs with some extra circuitry.
Or you can have two float switches set for different levels = easiest.
Or somebody might make a float switch that sets two different outputs at two different levels (I don't know of one).
 
You could a Liquiphant level switch, depending on what you want the swithc to do it will send a 24v signal through the switch wire to a relay,PLC o whatever you have set up.

The Liquiphant has basically two paddle/prong arrangements that vibrate at a certain frequency, as soon as they are submerged by a liquid the change in vibration frequency is detected and a signal is made which can be wired into anything.

I'd use two of those sensors
 

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