How difficult to build a DIY Lithium Ion Battery Charger?

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SUMMARY

Building a DIY Lithium Ion battery charger is manageable, particularly with the use of integrated circuits (ICs) like the National Semiconductor LM3622 Li-Ion Battery Charger Controller. Charging involves applying a constant current until reaching 4.2V per cell, followed by a constant voltage phase until current diminishes. While the process is straightforward, caution is essential due to the inherent dangers of lithium-ion batteries, including the risk of explosion if mishandled.

PREREQUISITES
  • Understanding of lithium-ion battery charging principles
  • Familiarity with the National Semiconductor LM3622 chip
  • Knowledge of constant current and constant voltage charging methods
  • Awareness of safety precautions when handling lithium-ion batteries
NEXT STEPS
  • Research the specifications and application notes for the LM3622 Li-Ion Battery Charger Controller
  • Explore USB-based lithium-ion battery charger circuit designs
  • Investigate safety measures for charging lithium-ion batteries
  • Learn about battery protection circuits integrated into lithium-ion batteries
USEFUL FOR

Electronics hobbyists, DIY enthusiasts, and engineers interested in building battery chargers, as well as anyone looking to understand lithium-ion battery technology and safety practices.

Galteeth
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Not asking for a schematic, more a notion of roughly how challenging this will be.
 
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I read a bit on wikipedia, and it doesn't seem that hard. You charge with a constant current which depends on the battery type until you hit a certain voltage according to the manufacturer's specs around 4.2V per cell, which you hold until there is almost no more current. Does that sound complicated to you? I am sure that there are already ICs available for common Li-battery types.
 
0xDEADBEEF said:
I read a bit on wikipedia, and it doesn't seem that hard. You charge with a constant current which depends on the battery type until you hit a certain voltage according to the manufacturer's specs around 4.2V per cell, which you hold until there is almost no more current. Does that sound complicated to you? I am sure that there are already ICs available for common Li-battery types.
National has a chip. Look up National Semiconductor’s LM3622 Li-Ion
Battery Charger Controller chip. See also
http://www.national.com/appbriefs/files/AppBrief101.pdf
for a USB-based lithium ion battery charger circuit.
Bob S
 
Last edited by a moderator:
Bob S said:
National has a chip. Look up National Semiconductor’s LM3622 Li-Ion
Battery Charger Controller chip. See also
http://www.national.com/appbriefs/files/AppBrief101.pdf
for a USB-based lithium ion battery charger circuit.
Bob S

Interesting thanks. With the chip it seems easy enough.
 
Last edited by a moderator:
Bob S said:
National has a chip. Look up National Semiconductor’s LM3622 Li-Ion
Battery Charger Controller chip. See also
http://www.national.com/appbriefs/files/AppBrief101.pdf
for a USB-based lithium ion battery charger circuit.
Bob S

And I would note that you can buy LI Ion batteries on the internet that have a charging/protection circuit built into the end of the battery (I think they are AA cells) which simplifies charging circuits.
 
Last edited by a moderator:
BAAADDD IDEA! Charging these beasts is dangerous as it is. I don't mean to be overcautious but I've had one explode in my backyard and it's very dangerous.
 
Charging these batteries is easier than charging NiMh or NiCad's. I think it would be farly straight farward to detect when charging is completed as there is a very noticable change.
 

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