How Do You Calculate Electrical Field Strength in Kapton Insulated Cables?

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SUMMARY

The calculation of electrical field strength in Kapton insulated cables involves using the formula Eb = (v/r(ln(r/R)), where Eb represents the breakdown voltage per millimeter. For a conductor with AWG 24/19 and a Kapton wall thickness of 1.0 mm at a DC voltage of 15 kV, the field strength can be determined by multiplying the Kapton V/mil by the wall thickness. The discussion emphasizes that the maximum field strength occurs at the conductor surface, while the minimum is at the insulation surface.

PREREQUISITES
  • Understanding of electrical field strength calculations
  • Familiarity with Kapton insulation properties
  • Knowledge of breakdown voltage concepts
  • Basic grasp of DC voltage applications
NEXT STEPS
  • Research Kapton insulation specifications and breakdown voltage ratings
  • Learn about the differences in electrical field strength calculations for AC vs. DC
  • Explore the impact of insulation thickness on electrical field strength
  • Study the properties and applications of other insulation materials like PTFE
USEFUL FOR

Electrical engineers, cable manufacturers, and professionals involved in the design and testing of insulated cables will benefit from this discussion.

nastyboy
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Dear All,

How do i calculate the Electrical field strength in v/mm for a Kapton Insulated Cable.

Conductor AWG 24/19 - 0,6 mm
Kapton wall thickness : 1,0 mm
Voltage : 15 KV

Thanks.
 
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Here is a link to a Kapton wire mfg..

http://www.allectra.com/pdf/Kaptonwires.pdf

AC or DC ? In short, take the Kapton V/mil x wall thickness (For DC only)
 
Last edited by a moderator:
Thanks Zapitgood for the Information.

The Voltage is DC.

How is the Fieldstrength of any cable calculated. ( according to AC or DC )
Coax / Twinax /

Since we know that for a Uniform Field
we have the formula
Eb = (v/r(ln(r/R))
Eb = breakdown Voltage pro mm

where the Field strength is maximum at the conductor surface and minimum at the Insulation surface.

If for example when the insulation is PTFE or any other materials
then the Field strength is according to the Breakdown voltage strength specified by the supplier of that material.

Thanks
 

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