How Does Cooling Water Temperature Affect Heat Exchanger Efficiency?

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SUMMARY

The discussion focuses on calculating the heat load and required area for a co-current heat exchanger used to cool hydraulic fluid from 60°C to 35°C using cooling water at 15°C. The flow rate of the hydraulic fluid is 1.5 kg/s with a specific heat of 5.2 J/g°C, and the overall heat transfer coefficient (U) is 520 W/m²°C. The heat load was calculated to be 195,000 J/s, and the required heat exchanger area was determined to be 20.60 m² using the appropriate formulas for heat transfer.

PREREQUISITES
  • Understanding of co-current heat exchanger principles
  • Familiarity with the Log Mean Temperature Difference (LMTD) method
  • Knowledge of heat transfer equations, specifically Q = m * Cp * ΔT
  • Basic arithmetic and algebra skills for calculations
NEXT STEPS
  • Study the principles of heat exchanger design and operation
  • Learn about the Log Mean Temperature Difference (LMTD) method in detail
  • Explore the impact of fouling on heat exchanger efficiency
  • Investigate different types of heat exchangers and their applications
USEFUL FOR

Engineers, thermal system designers, and students studying heat transfer who need to understand the calculations involved in designing and analyzing heat exchangers.

ScienceChem
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Homework Statement


A hydraulic fluid initially at 60◦C is cooled to 35◦C using a co-current heat exchanger. Cooling water is available at 15◦C, which must not exceed 30◦C on leaving the heat exchanger. The flow rate of the hydraulic fluid is 1.5 kg/s, which has a specific heat of 5.2 J/gํ C. Calculate the heat to be removed from the hydraulic fluid and the area required for the heat exchanger. Assume no fouling takes place. U = 520 W/m2°C

Homework Equations


Co-current heat exchanger: LMTD = {(Ti-ti)-(To-to)} / ln{(Ti-ti)/(To-to)}
Ti = temp of cooling / heating water in
ti = temp of liquid to be cooled / heated in

The Attempt at a Solution


I have no idea where to begin with this!
 
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"Start at the beginning. Go on to the end. Then, stop." ___ Caterpillar to Alice(?)

You really do need to take a stab at it before we jump in.
ScienceChem said:
1. (snip)
A hydraulic fluid initially at 60◦C is cooled to 35◦C ... (snip) The flow rate of the hydraulic fluid is 1.5 kg/s, which has a specific heat of 5.2 J/gํ C. Calculate the heat to be removed from the hydraulic fluid and the area required for the heat exchanger. Assume no fouling takes place. U = 520 W/m2°C
(snip)
 
From the information in the first two sentences, you can calculate the heat load of the heat exchanger. You know the flow rate of the fluid, its heat capacity, and its temperature change. So, what's the heat load?

Chet
 
So the heat load, using the formula given would then be:
LMTD = {(Ti-ti)-(To-to)} / ln{(Ti-ti)/(To-to)}
= {(15-60)-(30-35)}/ln{(15-60)/(30-35)}
= {(-45)-(-5)} / ln(-45/-5)
= {(-40) / (2.197)}
= -18.20
So I know:
-flow rate is 1.5 kg/s
-specific heat is 5.2 J/g degree C
-LMTD is -18.20

Would I then put this into the Q = Qin - Qout = flowrate*heat_capacity*(Tout - Tin)
But substitute as Q= flowrate*heat capacity*LMTD?
 
You seem to be very confused. I am going to recommend that you go back to your text and re-read the chapter on this again.

The heat load is defined as the rate at which heat gets removed from the hot stream, and you correctly gave one equation for it as: Q = = flowrate*heat_capacity*(Tout - Tin)

But, there is another equation involving the heat transfer coefficient, the heat transfer area, and the LMTD. You need to write this equation down also, and then you have to set the two heat load relationships equal to one another.

Chet
 
Okay I think I got this!
We use q=m*Cp*deltaT to find our heat that would be removed
thus: q = (1.5kg/s)*(5200 J/kgdegreesC)*(60-35)
q=195 000 J/s

then to get the area, we would use A= q / h(or U)*LMTD
so A= 195000 J/S / (520 W/m^2degreesC * 18.20)
A=20.60 m^2

Seems right now?
 
ScienceChem said:
Okay I think I got this!
We use q=m*Cp*deltaT to find our heat that would be removed
thus: q = (1.5kg/s)*(5200 J/kgdegreesC)*(60-35)
q=195 000 J/s

then to get the area, we would use A= q / h(or U)*LMTD
so A= 195000 J/S / (520 W/m^2degreesC * 18.20)
A=20.60 m^2

Seems right now?
Yes. Your methodology is correct now. I haven't checked your arithmetic.

Chet
 

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